What is the effect of feed on surface finish for Shaper Machine? Explain the working of Shaper with neat sketch. What are the operations required to fabricate machine bed?

Q: . What is the manufacturing process of lathe bed? Which material will be suitable for the product?

A: manufacturing process is pattern making and molding   Lathe bed is made of high-grade cast iron…

Q: Several bulk deformation operations are achieved final product geometry with . . subsequent…

A: Deformation operations increases the strength  of the material. But close dimensional tolerance is…

Q: See the figure below. This figure shows three compression processes A, B and C. Assuming that the…

A: Three compression processes A, B and C are done on same equipment and working fluid but different…

Q: What is the working principle of shaper machine?

A: Shaper machine is type of machine tool which is used for material removal process by relative motion…

Q: An aluminium alloy component, is machined on a lathe. The lathe has a mechanical efficiency of 91%.…

A: ⇒given data;⇒mechanical efficiency(η)=91%⇒diameter(d)=150mm⇒lenth(l)=400mm⇒shear stength of aluminum…

Q: Explain the differences between deforming processes and material removal processes

A: In deforming process, one solid of desired shape and size is transformed into another solid of the…

Q: (c) Sketch and describe in sequence THREE (3) sheet metal forming processes involves in producing…

A: Sheet metal processes are used for creating various shapes of metals. The various processes are…

Q: If expanded honeycomb panels were to be machined in a form-milling operation, what precautions would…

A: Honeycomb Structure  In composite manufacturing, the honeycomb structure is formed by joining the…

Q: 4. What are the advantages and limitations of using die inserts?

A:

Q: Explain why forming and joining for car manufacturing process cannot be produced by material removal…

A: For car manufacturing processes, material removal process cannot be used because the size of…

Q: able indicating at least 3 characteristics that distinguish volumetric deformation processes from…

A: Difference between bulk deformation and sheet metal deformation is given below

Q: Briefly describe and illustrate a manufacturing process for each of the following items, mentioning…

A: Given question is related to manufacturing engineering. Given question: Briefly describe and…

Q: Sometimes Drawing crimps are used in deep drawing process for producing complex shapes. Why? In…

A: Sometimes Drawing crimps are used in deep drawing process for producing complex shapes Why? Deep…

Q: Explain the production of bolts by rubbing method by drawing a figure. Compare and write the…

A: There are many methods to manufacture a bolt. These include, but are not limited to: Machining…

Q: Explain with the help of neat sketches.

A: Both caulking and fullering are the Operations used to make leak proof joint but they have some…

Q: dentify the lathe operations in the below mentioned diagram and name and explain them.?

A: Grooving, turning, cutting, sanding, and other processes are common on the lathe. If someone wishes…

Q: Q3. Explain the stages of selecting a material for designing a Ball mill?

A: A ball mill is a machine very similar to a grinder. It is used for the purpose of mixing and…

Q: Assume you are an manufacturing engineer working in an industry located in Sohar. You are assigned a…

A: 1) Rod drawing

Q: Explain the stages for selection of materials for a Ball mill?

A:

Q: 7. Please analyze and compare the characteristics of sliding guide and rolling guide.

A: A linear guide (also known as a linear bearing) is a mechanical component that allows relative…

Q: Explain process in which there is continuous supply of molten metal available, with a neat diagram…

A: continuous casting is the process, where we use a continuous supply of molten metal. In this…

Q: Discuss what kind of friction model you would use for metal cutting.

A: Friction modeling:- Friction modelling apply to modeling the sliding friction interaction between…

Q: requirements form into different Shape, why do we need it in the design of machine elements well…

A: Machine elements are to be designed within elastic deformation regime because

Q: An engineer would like to drill a square hole of 20 mm x 20 mm with depth of 25 mm on a layered…

A: Hole machining is one of the most common post-processing operations necessary in the case of FRP…

Q: Differentiate between single point, multipoint and form tool and Identify the ten examples of single…

A: Cutting tools A cutting tool is a mechanical object which is used for removing the material from the…

Q: Read the description of the operations required to make a part, and considering the production rate,…

A: Given: operations required and production rate To find: Select machine

Q: some examples about deep drwing?

A: deep drawing is a process in which complex shapes and seamless products are manufactured. A material…

Q: Explain the difference between roughing cuts and finishing cuts.

A: S.N. Roughing cuts Finishing cuts 1. Objective of roughing cut is to remove bulk amount of excess…

Q: Describe the principles from power input of the shaping machine to the output of the tool

A: The shaper machine or shaping machine is that variety of metal cutting tool which is used to remove…

Q: In cold forming, surfaces of the starting work piece should be free of dirt and scale. Why?

A: As per honour code we will answer the first question . For next part submit a new question.   The…

Q: 4) In cold forming, surfaces of the starting work piece should be free of dirt and scale. Why?

A: As per honour code , we will answer the first question . For next part submit a new question   Cold…

Q: Why should the sample be rotated 90 ° after each milling step? Explained in detail

A: During a manufacturing process,  The work piece is rotated in order to ensure the removal of rough…

Q: A 150 mm long with 12.5 mm in diameter of a stainless steel rod is being reduced in diameter to 12.0…

A: cutting speed = 0.261799 m/sec material removal rate = 32.7249 cmm/rev cutting time = 0.75 min

Q: Why do we avoid cold and cold forming during the cutting process?

A: The material working can be classified on the basis of working temperature. The temperature is…

Q: A shaft of 0.5 m in length and 100cm in diameter is to be machined. What operation will you utilize…

A: Given Data⇒ Length of shaft (L1) =0.5 m Diameter (D1)=100 cm Final Dimensions  Length of…

Q: What is the manufacturing process of lathe bed? Which material will be suitable for the product?…

A: manufacturing Process of lathe bed ? And it's material ?   A lathe machine is used in manufacturing…

Q: ) Assume that you represent the forging industry and that you are facing a representative of the…

A: The merits of forging process:- Discrete shape of product can br produced. Mechanical properties…

Q: A 150 mm long with 12.5 mm in diameter of a stainless steel rod is being reduced in diameter to 12.0…

A: Given:L=150 mmd1=12.5 mmd2=12.0 mmN=400 rpmf=200 mm/min

Q: What are the benefits of employing Unified Process, and why is it important?

A: The benefits of Unified Process are: 1. It enables you to deal with changing requirements, whether…

Forming and Shaping

Metal forming is a category of metalworking process through which the material can be given the desired shape and size by subjecting it to plastic deformation, where the component undergoes bulk deformation process upon application of loads. Unlike the shearing and machining process, the material does not undergo up to a failure point as indicated in the stress-strain curve. Hence, the stresses induced during the forming process are greater than yield strength but less than the failure strength of the material. The process does not lead to the loss of material, so it can be said to be an economical process. During forming, the material is subjected to tensile forces, compressive forces, bending, and shearing loading conditions. The material should possess the property of ductility to undergo the forming process.