You have been asked to work on some design problems and technically support the team working on extrusion and forging operations: 1) The team are extruding a billet that is 80 mm long with diameter of 40 mm is directly to a diameter of 20 mm. The extrusion die has a die angle of 75°, see Figure 1. For the work metal, K = 600 MPa and n = 0.25. In the Johnson extrusion strain equation, a = 0.8 and b = 1.4. Remaining billet length 75 Ram pressure, p D. Dr Figure 1: Extrusion process. Determine the following design parameters: (a) Extrusion ratio. (b) True strain (homogeneous deformation). (c) Extrusion strain. (d) Ram pressure at L= 80, 40, and 10 mm. (e) Draw the relationship between the ram pressure and billet length and discuss the results. What are your recommendations to dccrcase the required ram pressure?

Elements Of Electromagnetics
7th Edition
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Sadiku, Matthew N. O.
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You have been asked to work on some design problems and technically support the team working on
extrusion and forging operations:
1) The team are extruding a billet that is 80 mm long with diameter of 40 mm is directly to a diameter
of 20 mm. The extrusion die has a die angle of 75°, see Figure 1. For the work metal, K = 600 MPa
and n = 0.25. In the Johnson extrusion strain equation, a = 0.8 and b = 1.4.
Remaining billet length
75
Ram pressure, p
D.
Dr
Figure 1: Extrusion process.
Determine the following design parameters:
(a) Extrusion ratio.
(b) True strain (homogeneous deformation).
(c) Extrusion strain.
(d) Ram pressure at L= 80, 40, and 10 mm.
(e) Draw the relationship between the ram pressure and billet length and discuss the results. What are
your recommendations to dccrcase the required ram pressure?
Transcribed Image Text:You have been asked to work on some design problems and technically support the team working on extrusion and forging operations: 1) The team are extruding a billet that is 80 mm long with diameter of 40 mm is directly to a diameter of 20 mm. The extrusion die has a die angle of 75°, see Figure 1. For the work metal, K = 600 MPa and n = 0.25. In the Johnson extrusion strain equation, a = 0.8 and b = 1.4. Remaining billet length 75 Ram pressure, p D. Dr Figure 1: Extrusion process. Determine the following design parameters: (a) Extrusion ratio. (b) True strain (homogeneous deformation). (c) Extrusion strain. (d) Ram pressure at L= 80, 40, and 10 mm. (e) Draw the relationship between the ram pressure and billet length and discuss the results. What are your recommendations to dccrcase the required ram pressure?
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