Chapter 1 In-Plant Testing of CrossFlow Separator in Coal Industry 1.1 Introduction 1.1.1 General The mineral processing industry has commonly utilized hydraulic separators throughout history for classification and gravity concentration of various minerals. More commonly referred to as hindered-bed or fluidized-bed separators, these units make use of differential particle settling rates to segregate particles according to shape, size, and/or density. Conventional hindered-bed separators are inherently inefficient due to wide variations in the solids content and size distribution of the feed, which have an adverse effect of plant performance and operating costs. The traditional design consists of an open top vessel into which …show more content…
The throughput capacity of existing hydraulic separators is limited by this introduction of water through the feed distribution pipe in the separation chamber and the excessive elutriation water added to the system. As previously mentioned, part of this problem was alleviated through the tangential feed distribution designed for the CrossFlow separator. A redesign of the elutriation water distribution, through use of a slotted plate at the base of the separation chamber, has minimized the amount of water used by allowing the water to better disperse through the separator. Larger diameter holes spread farther apart (6 inches versus 0.5 inches) allows for the water to be introduced into the chamber, and the baffle plate disperses the water throughout the chamber. This ultimately reduces the amount of overall elutriation water required, and increasing the throughput capacity of the separator. The improved distribution of elutriation water also minimizes dead zones within the separation chamber that were often caused by plugging of the small diameter holes in the lateral pipes at the bottom of the separation chamber. By increasing the diameter of the holes and adding the baffle plate to fully distribute the water, separation efficiency has increased due to full utilization of the separation chamber. The increase in separation efficiency and throughput capacity reduces the operating
It also has a distillation column which is used for a specific separation of two chemicals or solvents. It separates two solvents at a high degree of
Me and my lab partner, obtained a mixture of a un known proportion from the instructor and then flow the guide line in our lab manual to separate the mixture by applying the separation method motioned in our lab manual pages 33-40 . In this experiment, the separation methods were decantation,
These layers can be separated through the use of a seperatory funnel which drains the bottom layer into a separate container. This method uses the understanding of partition ratios of solutes to different paired solvents to produce an equilibrium leaning towards one solvent over another, thereby extracting a compound from one liquid to the other (Padias 128-37). For example, consider a mixture containing two solutes, solute A and solute B, and two immiscible solvents, solvent A and solvent B. If solute A dissolves well into solvent A, but not very well into solvent B, and solute B dissolves well into solvent B but not very well into solvent A, there would be a higher ratio of solute A in solvent A than in solvent B, and a higher ratio of solute B into solvent B than in solvent A. One can then see that, through the use of different solvents, two dissolved solutes can be separated from a mixture. This ratio of a solute concentration to different solvents is defined by K, the distribution constant. Successive filtrations yield’s a higher percentage of products.
Objective: The main goal of this lab is to learn how separation of binary liquid mixtures is performed. Especially when the two liquids have boiling points varying by about 30° C. Hexane can be separated from toluene in this experiment because of the difference in their boiling points. Since toluene has a higher boiling point, it will left at the bottom while the hexane starts to boil out and collect in the Hickman still. GC measurements help us in determining how accurate our data is by making a graph of the amount of hexane and toluene in each fraction. Also this lab gives experience with semi-micro
Once inverted, built-up gas was released by turning the stopcock to its opened and closed positions. This was repeated for about four times in one minute intervals. Then the layers were allowed to settle until a separation between liquids could be observed. Due to the low density of the product, the top layer was to be extracted. The bottom layer was carefully and slowly extracted out of the separatory funnel.
To carry this out, the initial mixture would be broken up into smaller fractions and each fraction would be distilled according to simple distillation procedures until a pure drop of lower boiling point liquid could be collected—since this pure concentrated compound boils before the other less volatile compound. This obviously is not practical as it yields a very small volume of distillate; however the theory which supports such a procedure is the same theory which the procedure of fractional distillation is built upon. The only difference between the apparatus set-up used for simple distillation and that which is used for fractional distillation is that fractional distillation makes use of a fractional distillation column which is in between the stillhead and the flask containing the pot residue. Some examples of fractional distillation columns are Vigreux columns and Hempel columns. Vigreux columns are marked by indentations while the Hempel column is often packed with material such as glass beads or stainless steel sponge as well as glass tubing sections. The purpose of such a column is a bit muddled at first however when placed in the context of the theory of the series of simple distillations it can be understood that this column simply concatenates the series of simple distillations into one
The purpose of this experiment is to familiarize oneself with the general procedures determining a partition coefficient at the microscale level and learn in weighing milligram quantities of materials on an electronic balance, the use of automatic pipets, the use of transfer pipet, and the use of a vortex mixer. Also, to familiarize oneself with extraction
Huntley Colliery has a modern dense medium cyclone and froth flotation type washery to prepare the saleable coal. It is capable of separating the different quality coal products from high grade coking coal and the various grades of steaming coal. Throughput of this plant is rated at 400 tonnes per hour and has worked at an average of one million tonnes per annum on a two shift operation setting.
In the separating funnel, a heterogeneous mixture was formed: resulting in an organic layer (top) and a solvent layer (bottom). This effectively allowed the draining of the solvent, in order to isolate the organic layer, the impure ester (1-pentyl ethanoate)
The purpose of the fluid flow meters experiment was to determine the operating characteristics of the Venturi and orifice meters. The purpose of the tray hydraulics experiment was to study the vapor and liquid tray hydraulics parameters for sieve, or perforated, trays in a distillation column. By performing experiments based on theory and comparing results to literature values, the objectives of this experiment can be achieved.
The purpose of this experiment was to separate a two component mixture using fractional distillation. Distillation is a process of vaporization than condensation of a substance, used primarily to separate substances from a mixture when there are different boiling points. Fractional distillation is when the mixture has multiple substances with similar boiling points, and a fractional column is used to create multiple vaporization/condensation cycles. Fractional distillation is important when two or more substances need to be separated, but they have similar boiling points.
In order to remedy the backlog at the Dryer area, it is recommended that one (1) extra Dryer be purchases, and not two (2) as was suggested by Will Walliston. Since the Separators (capacity of 1,200 bbls) are too big and expensive to improve upon or replicate, NCC should increase the capacity of the Dryer process so 1,200 Wet Berries (double) can be passed on to the Separators instead the current 600 bbls (filling up its capacity with Wet berries is ideal since Dry Berries can sit overnight).
Solids are materials that are added to make up a mud system (bentonite, barite) and materials that are drilled (active and inert). Excess solids of any type are the most undesirable contaminant to drilling fluids. They affect all mud properties. It has been shown that fine solids, micron and submicron sized, are the most detrimental to the overall drilling efficiency and must be removed if they are not a necessary part of the mud makeup. The removal of drilled solids is
The slug catcher is located at the outlet end of the downstream test section and provides the initial separation of the gas and the liquids. Following the first stage of separation, gas and liquids are recombined in the gas-liquid separator from which two lines depart, one to the multiphase pump and another line to the oil-water separator. The sizes of the slug catcher, gas-liquid and liquid-liquid separator are 7, 28 and 140 ft3
When steam is injected to the formation a steam chamber around the well is created [3]. The pressure of the steam should be lower than the fracture pressure of the rock mass to prevent the deflection of the rock [4]. Steam injection will go on for months during which the steam chamber expands and the viscosity of the bitumen decreases. This will cause the bitumen to flow down under gravity towards the production well. The produced oil is then pumped to the surface. Surface facilities are then used to separate the water