preview

The 5s Methods As A Method Of Eliminating Waste

Decent Essays

The 5S methods as a method of eliminating waste The 5S are tools that seek to eliminate the waste of motion, waiting and defects. The 5S can also be used to eliminate the eight types of waste. The full meaning of the 5S are Seiri means sort, Seiton - straighten, Seiso means shine, Seiketsu means standardize and Shitsuke means sustain. Sort: This is the first step of the 5S and it explains that materials, equipment that are rarely used in the production process should be cleared out by red-tagging. Red- tagging is when materials are placed in the closest, nearest or distance location depending on the quantity, frequency of how they are often used and needed. Each step are completed before the next step. Straighten:- This …show more content…

Sustain: - Visual control boards such as posters, message boards, signs and audits are needed to ensure discipline in the employees so as to maintain the consistency of the 5S. Heijunka (level):- This is another means of eliminating deadly waste in the organization, leveling in an organization is needed to maintain stability because of the changes in the demand of the customers. Heijunka is needed in order to make standardization or just-in-time possible. Leveling can be achieved by looking at the average demand levels and understanding the takt time. Also, understanding the variations in demand and manufacturing products according to average demands leads to heijunka. The importance of heijunka is that reduces the waste of inventory and overproduction. It also reduces the waste of waiting because it allows workers to know what to do at the right time. Plan, Do, Act, Check is another technique for problem solving:- This cycle was developed by Edward deeming it main aim was to study a problem and plan a solution. The way this cycle can be used to eliminate waste in Toyota is to first develop an Action Plan: - Developing an action plan enables Toyota to identify the root cause of the problem. The root cause of the problem give details of what, who, when, where, why and how. The answers to this details gives way to forming two kinds of solutions which are the short-term countermeasures and the long-term countermeasures. Do:- This is stage at which the short-term

Get Access