To make 5 aluminum wheels with smooth surface and precise dimension as shown in Figure 1 for one time order, what manufacturing processes would you suggest for the part.a)Sand casting, which has much lower initial tooling cost than die casting b)Machining processes from the 4 inch diameter round aluminum rods in stock.cut the rod into one inch long pieces with bandsawsdrill the 0.88 inch diameter center hole on a lathebore the 3.5 inch diameter inside blind hole on the same lathedrill the three 0.5 inch diameter holes on a milling machine or a drill press c)forging process with rounded edges and corners d)die casting, which can make the part in high production rate with smooth surface and precise dimension 1.00Figure 1-Aluminum Wheel (dimension: inch)¢AAAEOFigure 3- Steel Shaft (dimension: inch)

It is given that the final product should possess smooth surface finish and precise dimension.

Answered: 1.00 Figure 1-Aluminum Wheel…

Engineering

Mechanical Engineering

1.00 Figure 1-Aluminum Wheel (dimension: inch) ¢AA AEO Figure 3- Steel Shaft (dimension: inch)

International Edition---engineering Mechanics: Statics, 4th Edition

4th Edition

ISBN:9781305501607

Author:Andrew Pytel And Jaan Kiusalaas

Publisher:Andrew Pytel And Jaan Kiusalaas

Chapter8: Centroids And Distributed Loads

Section: Chapter Questions

Problem 8.77P: A torus is formed by rotating the circle about the axis AB. Compute the volume and the surface area...

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Concept explainers

Metal Casting

Metal casting is described as a manufacturing process in which a mold cavity is produced by sand, and molten metal is filled inside a mold cavity. The desirable shaped object is achieved after the solidification of molten metal. Large metal objects like machine beds, motor bodies, and others can easily be manufactured using metal casting. The place or shop where metal casting is performed is called foundry.

Question

To make 5 aluminum wheels with smooth surface and precise dimension as shown in Figure 1 for one time order, what manufacturing processes would you suggest for the part.

a)Sand casting, which has much lower initial tooling cost than die casting

b)Machining processes from the 4 inch diameter round aluminum rods in stock.
1. cut the rod into one inch long pieces with bandsaws
2. drill the 0.88 inch diameter center hole on a lathe
3. bore the 3.5 inch diameter inside blind hole on the same lathe
4. drill the three 0.5 inch diameter holes on a milling machine or a drill press

c)forging process with rounded edges and corners

d)die casting, which can make the part in high production rate with smooth surface and precise dimension

1.00
Figure 1-Aluminum Wheel (dimension: inch)
¢AA
AEO
Figure 3- Steel Shaft (dimension: inch)

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