To make 200 cast iron tool holders as shown in Figure 2 per order, two orders per year expected, and the inside hole surfaces should be smooth, what manufacturing processes would you suggest for the part.a)Machining processes from the 2X1.5 inch iron bar stocks with no initial tooling cost.cut the bar into 6 inch long pieces with bandsawsmill all the flat surfaces on a milling machinedrill the two holes on the same milling machine or a drill pressb)sand casting, which has much lower initial tooling cost than die casting and reasonable production rate.drill to make the smooth inside surfaces of the two holes on a milling machine or drill press.c)forging process with rounded edges and corners.drill the two holes on a milling machine or drill press.d)die casting, which can make the part in high production rate with smooth surface and precise dimension Figure 2 Cast Iron Tool Holder (dimension: inch)2.006.00MacBook Pro

Consider the machining of harder material; this machining process induces high degree of stress and…

Answered: Figure 2 Cast Iron Tool Holder…

Precision Machining Technology (MindTap Course List)

2nd Edition

ISBN:9781285444543

Author:Peter J. Hoffman, Eric S. Hopewell, Brian Janes

Publisher:Peter J. Hoffman, Eric S. Hopewell, Brian Janes

Chapter2: Measurement, Materials, And Safety

Section2.8: Maintenance, Lubrication, And Cutting Fluid Overview

Problem 4RQ: List two components of machine tools that should be periodically inspected for wear.

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To make 200 cast iron tool holders as shown in Figure 2 per order, two orders per year expected, and the inside hole surfaces should be smooth, what manufacturing processes would you suggest for the part.

a)Machining processes from the 2X1.5 inch iron bar stocks with no initial tooling cost.

cut the bar into 6 inch long pieces with bandsaws
mill all the flat surfaces on a milling machine
drill the two holes on the same milling machine or a drill press

sand casting, which has much lower initial tooling cost than die casting and reasonable production rate.
drill to make the smooth inside surfaces of the two holes on a milling machine or drill press.

forging process with rounded edges and corners.
drill the two holes on a milling machine or drill press.

d)die casting, which can make the part in high production rate with smooth surface and precise dimension

Figure 2 Cast Iron Tool Holder (dimension: inch)
2.00
6.00
MacBook Pro

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Figure 2 Cast Iron Tool Holder (dimension: inch) 2.00 6.00 MacBook Pro