2018     2019 Quality Costs (000s) Prevention     $3.2     10.7     28.3     42.6     50.0 Appraisal        26.3     29.2     30.6     24.1     19.6 Internal failure 39.1     51.3     48.4     35.9     32.1 External failure  118.6     110.5     105.2     91.3     65.2 Accounting Measures (000s) Sales              $2,700.6   2,690.1  2,705.3  2,310.2  2,8

Purchasing and Supply Chain Management
6th Edition
ISBN:9781285869681
Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
Publisher:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
ChapterC: Cases
Section: Chapter Questions
Problem 5.3SD: Scenario 4 Sharon Gillespie, a new buyer at Visionex, Inc., was reviewing quotations for a tooling...
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2.1. Backwoods American, Inc., produces expensive water-repellent, down-filled parkas. The company implemented a total quality-management program in 2014. Following are quality-related accounting data that have been accumulated for the five-year period after the program’s start.
    Year
                   2015     2016     2017     2018     2019
Quality Costs (000s)
Prevention     $3.2     10.7     28.3     42.6     50.0
Appraisal        26.3     29.2     30.6     24.1     19.6
Internal failure 39.1     51.3     48.4     35.9     32.1
External failure  118.6     110.5     105.2     91.3     65.2
Accounting Measures (000s)
Sales              $2,700.6   2,690.1  2,705.3  2,310.2  2,880.7
Manufacturing                     
cost                   420.9     423.4     424.7     436.1     435.5

    a. Compute the company’s total failure costs as a percentage of total quality costs for each of the five years. Does there appear to be a trend to this result? If so, speculate on what might have caused the trend.

    b. Compute prevention costs and appraisal costs, each as a percentage of total costs, during each of the five years. Speculate on what the company’s quality strategy appears to be.

    c. Compute quality-sales indices and quality-cost indices for each of the five years. Is it possible to assess the effectiveness of the company’s quality-management program from these index values?

    d. List several examples of each quality-related cost—that is, prevention, appraisal, and internal and external failure—that might result from the production of parkas.

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