A shaper is operated at 120 cutting strokes per minute and is used to machine a work piece of 250 mm inlength and 120 mm wide. Use a feed of 0.6 mm per stroke and a depth of cut of 6 mm. Calculate the totalmachining time to for machining the component. If the forward stroke is completed in 230°, calculate thepercentage of the time when the tool is not contacting the work piece.

Answered: Image /qna-images/answer/e8954864-3051-4941-a58d-bd8dac1a9e21.jpg

A shaper is operated at 120 cutting strokes per minute and is used to machine a work piece of 250 mm in ength and 120 mm wide. Use a feed of 0.6 mm per stroke and a depth of cut of 6 mm. Calculate the total nachining time to for machining the component. If the forward stroke is completed in 230°, calculate the percentage of the time when the tool is not contacting the work piece.

A shaper is operated at 120 cutting strokes per minute and is used to machine a work piece of 250 mm in ength and 120 mm wide. Use a feed of 0.6 mm per stroke and a depth of cut of 6 mm. Calculate the total nachining time to for machining the component. If the forward stroke is completed in 230°, calculate the percentage of the time when the tool is not contacting the work piece.

Precision Machining Technology (MindTap Course List)

2nd Edition

ISBN:9781285444543

Author:Peter J. Hoffman, Eric S. Hopewell, Brian Janes

Publisher:Peter J. Hoffman, Eric S. Hopewell, Brian Janes

Chapter5: Turning

Section5.3: Machining Operations On The Lathe

Problem 5RQ: Calculate spindle RPM and machining time for cutting a 1.5" diameter 4" long at 225 SFPM using a...

See similar textbooks

Similar questions

In an orthogonal cutting operation an 8 mm deep groove is to be turned on a 50 mm diameter steel bar. Spindle speed is 300 rpm and a feed rate of 0.25 mm/rev is given to the tool. Produced chips have a width of 2 mm. Calculate the material removal rate at the beginning and at the end of the cut. Can u help me please?
Find the machining time required to turn a mild steel rod from 65mm to 58 mm over a length of 100 mm by using a carbide insert. If the approach length and over run length is taken as 5 mm, Cutting speed as 20 m/min and feed is =0.2 mm/rev, and the depth of cut is 0.5mm
5.) Calculate the machining time required to reduce from 60mm diameter shaft to 50mm diameter, for a length of 1500mm with depth of cut 2mm for rough cut and 1mm for finish cut. Cutting speed and feed may be assumed as 30m/min and 0.5mm/rev respectively.
In face milling, assume that the Diameter of the cutter is 200 mm, the width of the block is 60 mm, and the length of the block is 344 mm, if the depth of cut is 3 mm, = 0.6 mm/min, and N = 100 rpm. The cutter has 12 inserts, and the workpiece material is bronze. Calculate the estimated power required, the cutting force, and the torque.
A motorised metal guillotine machine is required to cut 45 mm diameter hole ina plate of 20 mm thickness at rate of 35 holes per minute. It requires a torqueof 7 Nm for an area of hole in mm?. If the cutting takes 1/10 of a second andthe speed of its flywheel varies from 165 rpm to 145 rpm, calculate:1.Energy required to cut a hole.2.Energy required for cutting work per second.3.Maximum fluctuation of energy of the flywheel.4.Mass of the flywheel having radius of gyration of 1.5 m.
The Orthogonal turning of a mild steel tube with a tool of rake angle 10° is carried out at a feed of 0.14 mm/rev. If the thickness of the chip produced is 0.28 mm. Calculate the values, The shear angle.
Calculate the time required for completing a 5mm deep finishing cut on a 150mm wide, 600mmlong face of a 25mm thick steel block using a face milling cutter of 150mm diameter with 6teeth. The cutting condition are Vc =1.5m/sec and fz = 0.1mm.
Assuming that the coefficient of friction is 0.25, calculate the maximum depth of cut forturning a hard aluminium alloy on a 15-kW lathe (with a mechanical efficieny of 80%) at awidth of cut of 6 mm, rake angle of 0˚, and a cutting speed of 90 m/min, shear strength of 150 MPa.
Machining time required reduce a mild steel rod of diameter 60mm, initial length (L) 125mm to final length (L1) 120mm to 58 mm by turning a carbide insert. If the approach length and over run length are 5 mm and 1 mm respectively, take Cutting speed as 20 m/min and feed is =0.2 mm/rev, and the depth of cut is 0.5mm
In orthogonal turning of a low carbon steel bar of diameter 150 mm with uncoated carbide tool. the cutting velocity is 90 m/min The feed is 0.24 mm/rev and the depth of cut is 2 mm. The chip thickness obtained is 0.48 mm If the orthogonal rake angle is zero and the principal cutting edge angle is 90° Calculate the shear angle in degree.
The tool life decreases from 0.8 min to 0.2 min due to the increase in cutting speed from 60 m/min to 120 m/min in a turning operation.Compute is the value of the cutting speed at 0.4 min.a-)Determine the spindle speed in rpm.b-)Find the required power for the unit force.c-)The friction between tool and workpiece varies 0.25-0.35 during the process.d-)Calculate the rate of maximum force to minimum force.
Suppose in a face milling operation, the dimensions of the workpiece are 5 inches by 10 inches. The cutter is 6 inches in diameter, has 8 teeth, and rotates at 300 rpm. The depth of cut is 0.125 inches and the feedrate is 0.005 inches / tooth. Assume that the specific power requirement for this material is 2 hp min / in3 and that only 75% of the cutter diameter is involved in cutting. Calculate (a) the required power, and (b) the material removal rate.