A toy factory is planning to make an additional item, which would be processed in 4 departments. The company is proposing to produce 600,000 units per year, working 250 days per year. The estimates of times made by an industrial engineer are in the table:                                  Departments Times   1   2   3    4 Average processing time (second/part) 8  13 10 50 Average maintenance, time/day (minutes) 20 30 20 15 Average daily setup, time (minutes) 20 15 30 20 Average bookkeeping, time/day (minutes) 10 8 12 5 Machine adjustment, time/day (minutes) 15 10 15 15 Defective items, (% of production) 5  6   4   4 The parts are produced within the departments in a sequential manner (from department 1 to 2 to 3 to 4).  1. Determine the number of units that must be produced each day in each department if all defective units are scrapped.

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A toy factory is planning to make an additional item, which would be processed in 4 departments. The company is proposing to produce 600,000 units per year, working 250 days per year. The estimates of times made by an industrial engineer are in the table:

                                 Departments
Times   1   2   3    4
Average processing time (second/part) 8  13 10 50
Average maintenance, time/day (minutes) 20 30 20 15
Average daily setup, time (minutes) 20 15 30 20
Average bookkeeping, time/day (minutes) 10 8 12 5
Machine adjustment, time/day (minutes) 15 10 15 15
Defective items, (% of production) 5  6   4   4

The parts are produced within the departments in a sequential manner (from department 1 to 2 to 3 to 4). 

1. Determine the number of units that must be produced each day in each department if all defective units are scrapped. 

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