Face milling, using an Ø 75 mm cutter with 10 inserts rotating at 280 rpm, is being carried out on a copper alloy block as shown in Figure 1. Direction of cut Cutter Workpiece 37,5 200 37,5 Figure 1: Illustration of the face milling operation on a copper alloy material The feed rate during the machining process is 560 mm/min for a 1.5 mm depth of cut. 2.1 If the cutter is rotating clockwise, in which type of milling operation does it result? What is the advantages and disadvantages of this milling operation? 2.2 Calculate the cutting time required for the machining process shown in Figure 1. 37,5

Elements Of Electromagnetics
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Author:Sadiku, Matthew N. O.
Publisher:Sadiku, Matthew N. O.
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Question 2
Face milling, using an Ø 75 mm cutter with 10 inserts rotating at 280 rpm, is being carried
out on a copper alloy block as shown in Figure 1.
Direction of cut
Cutter
Workpiece
37,5
200
37,5
Figure 1: Illustration of the face milling operation on a copper alloy material
The feed rate during the machining process is 560 mm/min for a 1.5 mm depth of cut.
2.1 If the cutter is rotating clockwise, in which type of milling operation does it result? What is
the advantages and disadvantages of this milling operation?
2.2 Calculate the cutting time required for the machining process shown in Figure 1.
2.3 Calculate the power required for the machining operation.
2.4 If the number of inserts is reduced to 6, how would it influence the manufacturing process?
Provide reasons for your answer.
Transcribed Image Text:Question 2 Face milling, using an Ø 75 mm cutter with 10 inserts rotating at 280 rpm, is being carried out on a copper alloy block as shown in Figure 1. Direction of cut Cutter Workpiece 37,5 200 37,5 Figure 1: Illustration of the face milling operation on a copper alloy material The feed rate during the machining process is 560 mm/min for a 1.5 mm depth of cut. 2.1 If the cutter is rotating clockwise, in which type of milling operation does it result? What is the advantages and disadvantages of this milling operation? 2.2 Calculate the cutting time required for the machining process shown in Figure 1. 2.3 Calculate the power required for the machining operation. 2.4 If the number of inserts is reduced to 6, how would it influence the manufacturing process? Provide reasons for your answer.
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