hundred picces will flow through from the first machinc A to the final machine 1 on the given sequence of operations. A unit load size of 50 is initially specified irst machinc. However, due to lot sizing decisions, the unit load size is doubled aft essing on machine D. e vehicle (c.g., lift truck) is uscd to transport the unit loads from machine to machir mine the total number of trips that the vehicle has to make, assuming that the vehic city is one unit load.
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- A garment manufacturing has already finishedgarments to iron/press in order to prepare for selling them in the market. There aretwo kinds of garments, namely: poloshirt and t-shirts. Poloshirt is to be sold atP200 per piece while t-shirt at P50 each. Ironing/pressing one piece of polotshirttakes 30 minutes while t-shirt takes 12 minutes. The owner of the garment factoryhas a total of 7 finishing workers, who each works 8 hours per day. Four (4) ofwhich are assigned as pressers and three (3) as packagers. For one day, theowner would like to maximize his profit.Using linear programming, determine how many pieces of poloshirts and howmany pieces of t-shirts should be sold in the market in day in order to maximizethe profit. In line with your answer on the number of pieces of poloshirts andnumber of pieces of t-shirts to be sold in the market, compute for the profit.Select the best answer from the choices enumerated below.You may use linear equations and/or inequalities to arrive at the…. Shop order 7777 is for 600 of part 8900. From the routing file, it is found that operation 20 is done on work center 300. The setup time is 3.5 hours, and run time is 0.233hours per piece. What is the required capacity on work center 300 for shop order 7777?In 800 words,can you Write the steps of Johnsons’ steps in finding the optimal sequencing order of n jobs through 2 machines?
- The following table contains order-dependent setup times for four jobs. For safety reasons, jobC cannot follow job A, nor can job A follow job C. Determine the processing sequence that willminimize the total setup time. (Hint: There are 12 alternatives.)Following Job’sSetup Time (hrs.)SetupTime (hrs.) A B C DPrecedingjobA 2 — 5 × 4B 1 7 — 3 2C 3 x 2 — 2D 2 4 3 6 —An order for 100 of a product is processed on operation A and operation B. The setuptime on A is 50 minutes, and the run time per piece is 9 minutes. The setup time onB is 30 minutes, and the run time is 6 minutes per piece. It takes 20 minutes to movea lot between A and B. Since this is a rush order, it is given top priority (president’sedict) and is run as soon as it arrives at either workstation.It is decided to overlap the two operations and to split the lot of 100 into two lotsof 60 and 40. When the first lot is finished on operation A, it is moved to operation Bwhere it is set up and run. Meanwhile, operation A completes the balance of the 100units (40) and sends the units over to operation B. These 40 units should arrive asoperation B is completing the first batch of 60; thus, operation B can continue withoutinterruption until all 100 are completed.a. Calculate the total manufacturing lead time for operation A and for B withoutoverlapping.b. Calculate the manufacturing lead time…The trim line at PW is a small subassembly line that, alongwith other such lines, feeds int1, o the final chassis line.The entire assembly line, which consists of more than 900workstations, is to make PW’s new E cars. The trim line itselfinvolves only 13 work elements and must handle 20 cars perhour. Work-element data are as follows:Work Element Time (Sec) Immediate Predecessor(s)A 2.4 NoneB 0.5 NoneC 2.1 NoneD 1.8 CE 1.1 BF 0.9 A G 2 AH 0.7 FI 0.7 DJ 1.8 H, EK 1.3 JL 1.9 GM 1.1 L, I, Ka. Draw a precedence diagram.b. What cycle time (in minutes) results in the desired outputrate?c. What is the theoretical minimum number of stations?d. Use the longest work element decision rule to balance theline and calculate the efficiency of your solution.e. Use the most followers work element decision rule tobalance the line and calculate the efficiency of yoursolution.
- A group of six jobs is to be processed through a two-machine flow shop. The first operation involves cleaning and the second involves painting. Determine a sequence that willminimize the total completion time for this group of jobs. Processing times are as follows:PROCESSING TIME (hours)Job Work Center 1 Work Center 2A 5 5B 4 3C 8 9D 2 7E 6 8F 12 15 To employ Johnson’s rule, create a “blank” sequence first, such as:mhhe.com/stevenson13eEXAMPLE 41st 2nd 3rd 4th 5th 6thNew students who join the university, should visit cer-tain departments in their first day, as part of the registration and induction process. Students are usually allocated to groups of ten,and their visits and their timings are as follows:DEPARTMENT DURATION FOR EACHGROUP (MINUTE)Registration/Finance 60IT 45Library 90Social Club 30Sport Centre 30Student Support Service 45Medical Centre 45Campus Services (banks, restaurant, etc.) 30During the visit, at least one person from the university student support team should be with each team of students. The stu-dent support team has allocated the visit of every two depart-ments to one person as follows: Deborah (Registration and IT), Gemma (Library and Social Club), Frank (Sport Centreand Student support service), and Raj (Medical centre and Campus services). The visits of the departments can be done inany sequence. Based on the current arrangements,a) What is the cycle timeb) What is the throughput per hourc) Total idle time in each…The White Tooth Device Company is a manufacturer of high-end electric toothbrushes. For each toothbrush, there is a sequence of assembly steps performed by five workers. Each worker does two tasks. Inventory buffers are allowed between workers. (a) What is the capacity and cycle time of this process? (b) What is the idle time of each worker if the process operates at full capacity? (c) Suppose two workers could be hired, F and G, and they take the same time to complete tasks as the current five workers. F and G can be assigned to work on the same pair of tasks as one of the current workers. For example, F could be assigned tasks T1 and T2 (just like worker A) while G is assigned T5 and T6 (just like worker C). They cannot be assigned tasks that are currently assigned to two workers. For example, F cannot be assigned to tasks T2 and T3 (because they are currently being done by workers A and B). What is the capacity of this process with workers F and G included?
- bama pie company's assembly line operations (the assembly line operates for six hundred minutes per day) comprise of eleven tasks, with the longest task time being 2.4 minutes and the shortest task time being 0.4 minutes; the sum of the task times is eighteen minutes. the firm is working on balancing its assembly line operations. the firm needs to produce 200 pies per day; to achieve this, the firm calculates the required cycle time as ---- minutes?Consider the following three-station production line with a single product that must visit stations 1, 2, and 3 in sequence: a) Calculate the bottleneck rate, the raw process time, and the critical WIP. Bottleneck rate (Provide to 3 decimals): Raw process time b) Critical WIP: (Provide to 2 decimalsA service process is described by the above flowchart. After going through workstation A, an order needs to be processed by one of the three lines, B1-C1-D1, B2-C2-D2, or B3-C3-D3 (in other words, they are substitutable). Finally, all orders need to go through workstation E. The capacities of the individual workstations are given as follows: Workstation A has a capacity of 2 orders/hour Workstation B1, B2, and B3 have the same capacity of 3 orders/hour Workstation C1, C2, and C3 have the same capacity of 3 orders/hour Workstation D1, D2, and D3 have the same capacity of 3 orders/hour Workstation E has a capacity of 4 orders/hour What is capacity of the service process in orders/hour? Note: Please do not include the unit of measure. For example, if your answer is 10 orders/hour, enter 10.