In a manufacturing system the technique of deciding how to assign work to specific work stations ( machines ) is referred tas e.station allocation . a .task allocation . b .work allocation . c .process balancing d.line balancing
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- A furniture factory makes two types of wooden tables,large and small. See the flowchart below .Small tables are made in batches of 100, and large tables are made in batches of 50. A batch includes a fixed setup time for the entire batch at each process step and a run time for each piece in the batch. Both large and small tables have the same processing times. The capacities of each process step are given, and apply to production of either type of table, as shown in the flowchart. a. What is the capacity of the system, and what is thebottleneck? b. What are the throughput times for batches of large and small tables? c. When producing at a rate of six small tables per hour on average, how many tables will be in the system?EU Company manufactures two different types of life vests (A and B) that are manufactured and assembled on three different workstations (W, X, and Y) using a small-batch process (see Figure 1). Batch setup times are negligible. The flowchart denotes the path each product follows through the manufacturing process, and each product’s price, demand per week, and processing times per unit are indicated as well. Purchased parts and raw materials consumed during production are represented by inverted triangles. EU can make and sell up to the limit of its demand per week; no penalties are incurred for not being able to meet all the demand. Each workstation is staffed by a worker who is dedicated to work on that workstation alone and is paid $6 per hour for an entire week, regardless of how much the worker is used. Total labor costs per week are fixed. Variable overhead costs are $1,500/week. The plant operates one 8-hour shift per day, or 40 hours/week. Which of the three workstations, W,…Petroleum that is produced from crude oil in an oil refinery is an example of: A) batch B) Assembly C) Project D) Product Layout E) Job Shop
- Diablo Electronics manufactures four unique products (A, B, C, and D) that are fabricated and assembledin five different workstations (V, W, X, Y, and Z) using a small batch process. Each workstation is staffedby a worker who is dedicated to work a single shift per day at an assigned workstation. Batch setuptimes have been reduced to such an extent that they can be considered negligible. A flowchart denotesthe path each product follows through the manufacturing process as shown in Figure 5.2, where eachproduct’s price, demand per week, and processing times per unit are indicated as well. Inverted trianglesrepresent purchased parts and raw materials consumed per unit at different workstations. Diablo canmake and sell up to the limit of its demand per week, and no penalties are incurred for not being able tomeet all the demand.Which of the five workstations (V, W, X, Y, or Z) has the highest utilization, and thus serves as the bottle-neck for Diablo Electronics?The assembly department started the month with 468,000 units in its beginning work in process inventory. An additional 1,524,000 units were transferred in from the prior department during the month to begin processing in the Assembly Department. There were 126,000 units in the ending work in process inventory of the Assembly Department. How many units were transferred to the next processing department during the month? a. 1,992,000 b. 1,992,000 c. 2,118,000 d. 1,866,000 e. 1,398,000 f. 1,182,000Joe's Twenty-four Seven Laundromat has the following jobs waiting to be processed. The first step of the process includes washing and drying the clothes; the second step is pressing the clothing. Joe wants to minimize the amount of time it takes to do all the jobs. The five jobs waiting to be processed are shown here. Job Wash andDry (hours) Press(hours) A 5 4 B 3 4 C 2 3 D 7 5 E 4 2 Wash and Dry Using FCFS, assume the jobs arrive in the order shown (A, then B, then C, etc.). Show the beginning time for each job and ending time for the whole process adding hours throughout the process. A -0 number of hours B-5 number of hours C-8 number of hours D-10 number of hours E-17 number of hours A B C D E 0 enter a number of hours enter a number of hours enter a number of hours enter a number of hours enter a number of hours enter a number of hours Press
- Loading A. never considers process capacity. B. is the process of assigning jobs to work or processing centers. C. is typically managed using an assembly chart. D. is the process of assigning cycle times to operations steps.A back office service structure is most similar to Part 2 A. a line process. B. a small batch process. C. a job process in manufacturing. D. a large batch process.Petroleum that is produced from crude oil in an oil refinery is an example of aAssembly b Shop c.Batch dProduct layout e. Project
- Consider a production line with five stations in serial. The stations have the following process times in minutes (or minutes/unit). Station 1's process time is 9 minutes/unit. Station 2's process time is 10 minutes/unit. Station three has two identical machines, each of which process a unit in 12 minutes (each unit only needs to be processed on one of the two machines). Station 4's process time is 5 minutes/unit. Station 5's process time is 8 minutes/unit. Which station is the bottleneck station? a) Station 3 b) None of the other options c) Station 2 d) Station 5Find the value of X in the following Flow Shop data consisting of 5 jobs which are to be processed on two machines M1 & M2 in that order. Jobs M1 M2 A 13 21 B 8 16 C 30 25 D 11 27 E 15 25 For the sequence using Johnson’s Rule, the Make span = XA product is completed when 18 tasks are done. These tasks are assigned to 6 workstations (each workstation handling several tasks) in an assembly line set up. All workstations work the same amount of time (= cycle time), and move the (partial) product to the next workstation, and repeat this process. The last workstation generates the finished product. We need 1200 units made every day (= 8 hours). If we run this line with a cycle time of 0.3 minutes, what is the most amount of work (in minutes) that can be done on this product? (Give the answer with one decimal place)