opular 777, they announced plans to redevelop their production process. Boeing hoped to extend the ktremely successful process known as lean production to incorporate robotics and standardize production rther, leading to what Boeing calls advanced manufacturing. ean manufacturing, pioneered by Toyota Motors of Japan, is based on the practice of having parts arrive h the factory floor just as they are needed for production. This reduces the amount of parts Boeing holds inventory as well as the amount of the factory floor needed for production. To help move from lean roduction to advanced manufacturing Boeing has turned to Toyota, hiring some of their top engineers. peing first adopted lean manufacturing in 1999 in the manufacture of the 737, the most popular ommercial airplane. By 2005, after constant refinement, it achieved a 50% reduction in the time it takes to roduce a plane and a nearly 60% reduction in parts inventory. An important feature is a continuously oving assembly line, moving products from one assembly team to the next at a steady pace and iminating the need for workers to wander across the factory floor from task to task or in search of tools nd parts. byota's lean production techniques have been the most widely adopted, revolutionizing manufacturing orldwide. In simple terms, lean production is focused on organization and communication. Workers and arts are organized so as to ensure a smooth and consistent workflow that minimizes wasted effort and aterials. Lean production is also designed to be highly responsive to changes in the desired mix of output -for example, quickly producing more sedans and fewer minivans according to changes in customer emand. oyota's methods were so successful that they transformed the global auto industry and severely reatened once-dominant American automakers. Until the 1980s, the "Big Three"-Chrysler, Ford, and eneral Motors-dominated the American auto industry, with virtually no foreign-made cars sold in the nited States. In the 1980s, however, Toyotas became increasingly popular due to their high quality and latively low price-so popular that the Big Three eventually prevailed upon the U.S. government to rotect them by restricting the sale of Japanese autos in the U.S. Over time, Toyota responded by building ssembly plants in the United States, bringing along its lean production techniques, which then spread roughout American manufacturing. UESTIONS FOR THOUGHT 'hat is the opportunity cost associated with having a worker wander across the factory floor from task to sk or in search of tools and parts? kplain how lean manufacturing improves the economy's efficiency in allocation

ENGR.ECONOMIC ANALYSIS
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Boeing is back at the drawing board. In 2015, after releasing the Boeing 777x, an update to the widely
popular 777, they announced plans to redevelop their production process. Boeing hoped to extend the
extremely successful process known as lean production to incorporate robotics and standardize production
further, leading to what Boeing calls advanced manufacturing.
Lean manufacturing, pioneered by Toyota Motors of Japan, is based on the practice of having parts arrive
on the factory floor just as they are needed for production. This reduces the amount of parts Boeing holds
in inventory as well as the amount of the factory floor needed for production. To help move from lean
production to advanced manufacturing Boeing has turned to Toyota, hiring some of their top engineers.
Boeing first adopted lean manufacturing in 1999 in the manufacture of the 737, the most popular
commercial airplane. By 2005, after constant refinement, it achieved a 50% reduction in the time it takes to
produce a plane and a nearly 60% reduction in parts inventory. An important feature is a continuously
moving assembly line, moving products from one assembly team to the next at a steady pace and
eliminating the need for workers to wander across the factory floor from task to task or in search of tools
and parts.
Toyota's lean production techniques have been the most widely adopted, revolutionizing manufacturing
worldwide. In simple terms, lean production is focused on organization and communication. Workers and
parts are organized so as to ensure a smooth and consistent workflow that minimizes wasted effort and
materials. Lean production is also designed to be highly responsive to changes in the desired mix of output
-for example, quickly producing more sedans and fewer minivans according to changes in customer
demand.
Toyota's methods were so successful that they transformed the global auto industry and severely
threatened once-dominant American automakers. Until the 1980s, the "Big Three"-Chrysler, Ford, and
General Motors-dominated the American auto industry, with virtually no foreign-made cars sold in the
United States. In the 1980s, however, Toyotas became increasingly popular due to their high quality and
relatively low price-so popular that the Big Three eventually prevailed upon the U.S. government to
protect them by restricting the sale of Japanese autos in the U.S. Over time, Toyota responded by building
assembly plants in the United States, bringing along its lean production techniques, which then spread
throughout American manufacturing.
QUESTIONS FOR THOUGHT
What is the opportunity cost associated with having a worker wander across the factory floor from task to
task or in search of tools and parts?
Explain how lean manufacturing improves the economy's efficiency in allocation.
Transcribed Image Text:Boeing is back at the drawing board. In 2015, after releasing the Boeing 777x, an update to the widely popular 777, they announced plans to redevelop their production process. Boeing hoped to extend the extremely successful process known as lean production to incorporate robotics and standardize production further, leading to what Boeing calls advanced manufacturing. Lean manufacturing, pioneered by Toyota Motors of Japan, is based on the practice of having parts arrive on the factory floor just as they are needed for production. This reduces the amount of parts Boeing holds in inventory as well as the amount of the factory floor needed for production. To help move from lean production to advanced manufacturing Boeing has turned to Toyota, hiring some of their top engineers. Boeing first adopted lean manufacturing in 1999 in the manufacture of the 737, the most popular commercial airplane. By 2005, after constant refinement, it achieved a 50% reduction in the time it takes to produce a plane and a nearly 60% reduction in parts inventory. An important feature is a continuously moving assembly line, moving products from one assembly team to the next at a steady pace and eliminating the need for workers to wander across the factory floor from task to task or in search of tools and parts. Toyota's lean production techniques have been the most widely adopted, revolutionizing manufacturing worldwide. In simple terms, lean production is focused on organization and communication. Workers and parts are organized so as to ensure a smooth and consistent workflow that minimizes wasted effort and materials. Lean production is also designed to be highly responsive to changes in the desired mix of output -for example, quickly producing more sedans and fewer minivans according to changes in customer demand. Toyota's methods were so successful that they transformed the global auto industry and severely threatened once-dominant American automakers. Until the 1980s, the "Big Three"-Chrysler, Ford, and General Motors-dominated the American auto industry, with virtually no foreign-made cars sold in the United States. In the 1980s, however, Toyotas became increasingly popular due to their high quality and relatively low price-so popular that the Big Three eventually prevailed upon the U.S. government to protect them by restricting the sale of Japanese autos in the U.S. Over time, Toyota responded by building assembly plants in the United States, bringing along its lean production techniques, which then spread throughout American manufacturing. QUESTIONS FOR THOUGHT What is the opportunity cost associated with having a worker wander across the factory floor from task to task or in search of tools and parts? Explain how lean manufacturing improves the economy's efficiency in allocation.
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