Problem 2Below is information related to:historical average processing times for Products A and Bhistorical percentage of work center load required to produce Produdcts A and Brouting and standard times to produce Product Bthe product structure for Product Ba MPS covering 3 periods for Products A and B.MPS in UnitsEnd Product23Processing TimeEnd Product Hours/UnitA504525wcHistorical %B.30253010040%A0.8020050%B1.630010%BRouting and Standard Time DataEnd Product Lot Size Work Center Set Up (Hrs) Run Time/Unit (Hrs)| Hrs/Unit4010011.25ED(3 required)D502000.07E10020020.08F10030020.04(2 required)A. Develp a rough cut capacity plan for the three work centers based on historicalfactors. Please fill in the table below with your final calculations. Show your workin the space below.HistoricalTotalWork Center Percentage13Hours100200300Total Required Capacity

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Practical Management Science

6th Edition

ISBN:9781337406659

Author:WINSTON, Wayne L.

Publisher:WINSTON, Wayne L.

Chapter4: Linear Programming Models

Section: Chapter Questions

Problem 111P

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2-The process of making hotdogs involves six activities: “grind”, “mix”, “stuff”, “cook”, “peel”, and “inspect”. If the capacity of activity “cook” determines the process capacity, which of the following statements are true? a- Activity “cook” is a bottleneck activity. b- The activity time of all the other five activities is shorter than activity "cook". c- Cycle time of the process of making hotdogs is equal=1/capacity of activity “cook”. d- Increasing the capacity of activity “grind” can increase the capacity of the process of making hotdogs. All statements are correct Only statement 'b' is correct Only statements 'a' and 'b' are correct Only statements 'a', 'b' and 'c' are correct Only statement 'a' is correct Only statement 'd' is correct
QuestionByron Sports is a manufacturer of sportswear. It produces all of its products in one department using a process costing system.The information for the current month is as follows:Beginning work in process (30% complete as to conversion cost) 12,000 unitsUnits started 90,000 unitsUnits completed and transferred out ?Ending work in process (70% complete as to conversion) 8,000 unitsCosts:Beginning work-in-process direct materials $28,800Beginning work-in-process conversion $5,040Direct materials added during month $216,000Conversion costs incurred during the month $139,200Direct materials are added at the beginning of the process. Conversion costs are incurred uniformlythroughout the production process. Costing is handled on a FIFO basis Required:a. Prepare a production cost worksheet using 5 steps approach.b. Under what conditions would a process costing system be more appropriate than a job order costing system? Explain.
JOHNSON’S RULE Five specialty jobs at a La Crosse, Wisconsin, tool and die shop must be processed through two workcenters (drill press and lathe). The time for processing each job follows:Work (processing) Time for Jobs (hours)JOBWORK CENTER 1(DRILL PRESS) WORK CENTER 2(LATHE)A5 2B3 6C8 4D 10 7E 7 12
Eddys Pizza is currently redesigning its order-processing and pizza-making procedures for itsoperations which usually start at 5pm and close at 2am. For Eddys to meet customers’ speedydelivery requirement, six elements must be completed as summarised in the table below.WorkElementDescription Precedence Time (Mins)1 Receive customer order - 32 Shape dough 1 23 Prepare toppings 1 34 Assemble Pizza 2, 3 45 Bake pizza 4 46 Select complementary drink - 17 Deliver pizza 5, 6 4i. Draw the precedence diagram for the pizza making process.ii. If the demand for pizza is 90 pieces during the operating time, calculate the desired cycletime iii. Balance the line and calculate its efficiency
b. The Healthy Food Restaurant, a 24-hour restaurant, faces changing requirements from hour tohour. More workers are needed for peak hours, and fewer are needed in between. The followingTable 6 (below) shows the worker requirement for the first 12 hours in the restaurant:Table 6. Staff Requirement at the Healthy Food RestaurantTime Period 10AM11AM12PM1PM2PM3PM4PM5PM6PM7PM8PM9PMRequirement 8 10 12 12 9 7 6 7 9 10 12 8AssignedOn DutyOverstaffed8(i) You are required to apply the first-hour principle to staff each hour with the required number ofcafeteria staff, showing how many staff are on duty each given hour, the number of staffyou have assigned to work each hour and any overstaffing for each hour. i. Schedule the staff to work in 8-hour shifts.
The Sun River beverage company is a regional producer of teas, exotic juices, and energy drinks. With an interest in healthier lifestyles, there has been an increase in demand for its sugar-free formulation. The final packing operation requires 13 tasks. Sun River bottles its sugar-free product 5 hours a day, 5 days a week. Each week, there is a demand for 3,000 bottles of this product. TASK TIME (MINUTES) PRECEDING TASK 1 0.1 — 2 0.1 1 3 0.1 2 4 0.2 2 5 0.1 2 6 0.2 3, 4, 5 7 0.1 1 8 0.1 7 9 0.2 8 10 0.1 9 11 0.2 6 12 0.2 10, 11 13 0.1 12 Using the following data, solve the assembly-line balancing problem and calculate the efficiency of your solution. Use the longest task time for your decision criteria. Note: Round your answer to the nearest whole percent.
As the Cottrell Bicycle Co. of St. Louis completes plans for its new assembly line, it identifies 25 different tasksin the production process. VP of Operations Jonathan Cottrell now faces the job of balancing the line. He lists precedencesand provides time estimates for each step based on work-sampling techniques. His goal is to produce 1,000 bicycles perstandard 40-hour workweek.Balance this operation using the shortest operation time rule and compute the efficiency of the line.
A company is designing a product layout for a new product. It plans to use this production line eight hours a day in order to meet projected demand of 480 units per day. The tasks necessary to produce this product are: Task Time(secs) ImmediatePredecessor u 30 none v 30 u w 6 u x 12 w y 54 x z 30 v,y If the company wants the output rate to be equal to demand, what is the last task performed at the second workstation if tasks are assigned in order of the most following tasks?
In a job shop, effective capacity is only 88 percent of design capacity, and actual output is 69 percent of effective output. What design capacity would be needed to achieve an actual output of 11 jobs per week? What is its effective capacity?a. The Design Capacity needed to achieve the required actual job outputs =( ) (round to whole number)b. The Effective Capacity needed to achieve the required actual job outputs =( ) (round to whole number)
XYZ makes two types of products using 4 machines for 8 hours each day. Product A visits machines 1, 2 and 4. Product B visits machines 1 and 3. The capacity is 0.6 unit per minute at machine 1. 0.12 unit per minute at machine 2. 0.2 unit per minute at machine 3, and 0.5 unit per minute at machine 4. The demand per dav is 40 units for product A and 160 units per day for product B. Determine the implied utilization (IU) of all resources. What is the bottleneck ? Why ?. Show all formulas used, calculations and results.
The ABC Company is planning a new product line and a new plant to produce the parts for the line. The product line will include 8 different models. Annual production of each model is expected to be 900 units. Each product will be assembled of 180 components. All processing of parts will be accomplished in the new plant. On average, 6 processing operations are required to produce each component, and each operation takes an average of 1 min (including an allowance for setup time and part handling). All processing opera-tions are performed at workstations, each of which includes a production machine and a human worker. The plant operates one shift. Determine the number of (a) components, (b) processing operations, and (c) workers that will be needed to accomplish the processing operations if each worker works 2,000 hr/yr.
13. An assembly line for inkjet printers is composed of 8 persons performing different tasks. Compute forthe cycle time if the line has an 8-hour shift and requires 95 units to be finished in one shift.a. 5.5 minb. 5.05 minc. 6.5 mind. 6.05 min

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