Question 1.The current manufacturing process layout is shown below:Area AEntrance(1)Area BArea EReceiving(2)Breakdown Assembly(5)(6)Area F0Area CInspection(7)40mParts(3)Area G30The number of material movements between the 8 departments per month is shown in the following table:50 20 0Metallurgy 10m(4)Entrance Receiving Parts Metallurgy Breakdown Assembly Inspection Test(2) (3)(5) (6) (7)(1)(8)100 100。。。。。3020Area D00Test 10m(8)Area H2000003000201000DepartmentEntrance (1)Minimise material movement = XCywhereReceiving (2)Parts (3)Metallurgy (4)Breakdown (5)Assembly (6)Inspection (7)Test (8)Re-arrange the layout to minimise the total movement (distance travelled in metres) of material. Adjacent departments (including diagonal) are 10 m apart, non-adjacent departments are 20 or 30 m apart, depending on location. The entrance must remain in its current location. Theobjective is:8 8ΣXjCij where X = number of material movements per month(loads or trips) moving from department i todepartment/Cdistance in feet between departments i and(which, in this case, is the equivalent of cost perload to move between departments)3E

The job is simple. Just arrange the departments having highest load adjacent to each other. This…

Answered: The current manufacturing process…

Practical Management Science

6th Edition

ISBN:9781337406659

Author:WINSTON, Wayne L.

Publisher:WINSTON, Wayne L.

Chapter2: Introduction To Spreadsheet Modeling

Section: Chapter Questions

Problem 20P: Julie James is opening a lemonade stand. She believes the fixed cost per week of running the stand...

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