The objective of line balancing is to assign tasks to workstations in such a way that the workstations have approximately equal time requirements O a. TRUE O b. FALSE
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- True or False: In the Theory of Constraints (TOC), the primary goal is to optimize individual processes within an organization rather than focusing on the overall system's performance.Consider a two-station production line. Station 1 consists of a single machine with an average processing times of 1 hours per job, while Station 2 have two parallel machines which are identical with average processing times of 2 hours per job. What are the rate of the bottleneck and average raw process time for this line? rb = 1 parts/hour; To=2 hours. rb = 1 parts/hour; To=3 hours. rb = 0.5 parts/hour; To=2 hours. rb = 0.5 parts/hour; To=3 hours.An assembly line has 10 serial stations with process times of 1, 2, 3, 4,..., 10 respectively. The process time of the system is: a) 550% of its process cycle time. b) 18.18% of its process cycle time. c) 50% of its process cycle time. d) 100% of its process cycle time.
- The trim line at PW is a small subassembly line that, along with other such lines, feeds into the final chassis line. The entire assembly line, which consists of more than 900 workstations, is to make PW’s new E cars. The trim line itself involves only 13 work elements and must handle 20 cars per hour. Work-element data are as follows: Work Element Time (Sec) Immediate Predecessor(s) A B C DE F G H I J K L M 1.8 0.4 1.6 1.5 0.7 0.5 0.8 1.4 1.4 1.4 0.5 1.0 0.8 None None None A A E B C D F,G H J I,K,L a. Draw a precedence diagram.b. What cycle time (in minutes) results in the desired output rate?c. What is the theoretical minimum number of stations?d. Use the longest work element decision rule to balance the line and calculate the efficiency of your solution.e. Use the most followers work element decision rule to balance the line and calculate the efficiency of your solution.The trim line at PW is a small subassembly line that, alongwith other such lines, feeds int1, o the final chassis line.The entire assembly line, which consists of more than 900workstations, is to make PW’s new E cars. The trim line itselfinvolves only 13 work elements and must handle 20 cars perhour. Work-element data are as follows:Work Element Time (Sec) Immediate Predecessor(s)A 2.4 NoneB 0.5 NoneC 2.1 NoneD 1.8 CE 1.1 BF 0.9 A G 2 AH 0.7 FI 0.7 DJ 1.8 H, EK 1.3 JL 1.9 GM 1.1 L, I, Ka. Draw a precedence diagram.b. What cycle time (in minutes) results in the desired outputrate?c. What is the theoretical minimum number of stations?d. Use the longest work element decision rule to balance theline and calculate the efficiency of your solution.e. Use the most followers work element decision rule tobalance the line and calculate the efficiency of yoursolution.The trim line at PW is a small subassembly line that, along with other such lines, feeds into the final chassis line. The entire assembly line, which consists of more than 900 workstations, is to make PW’s new E cars. The trim line itself involves only 13 work elements and must handle 20 cars per hour. Work-element data are as follows Work Element Time (Sec) Immediate Predecessor(s) A 2.4 None B 0.5 None C 2.1 None D 1.8 C E 1.1 B F 0.9 A G 2 A H 0.7 F I 0.7 D J…
- Which of the following actions does not relate to off-loading the bottleneck?a. Reassigning activities to other, nonbottleneck resourcesb. Automating some of the activities at the bottleneckc. Increasing wages for production workersd. Outsourcing some of the bottleneck activitiesAn assembly line with 17 tasks is to be balanced. The longest task is 2.4 minutes, and the totaltime for all tasks is 18 minutes. The line will operate for 450 minutes per day.a. What are the minimum and maximum cycle times?upervisor Tom Choi at Tempe EquipmentCompany is concerned that material is not arriving aspromptly as needed at work cells. A new kanban system hasbeen installed, but there seems to be some delay in getting thematerial moved to the work cells so that the job can beginpromptly. Choi is interested in determining how much delaythere is on the part of his highly paid machinists. Ideally, thedelay would be close to zero. He has asked his assistant todetermine the delay factor among his 10 work cells. The assistant collects the data on a random basis over the next 2 weeksand determines that of the 1,200 observations, 105 were madewhile the operators were waiting for materials. Use a 95% confidence level and a {3% acceptable error. What report does hegive to Choi?
- A firm uses a serial assembly system and needs answers to the following: An output of 900 units per shift (7.5 hours) is desired for a new processing system. The system requires product to pass through four stations where the work content at each station is 30 seconds. What is the required cycle time for such a system?Consider the assembly line of a laptop computer. The line consists of 10 stations andoperates at a cycle time of 2 minutes/unit. Their most error-prone operation is step 2.There is no inventory between the stations because this is a machine-paced line. Finalinspection happens at station 10. What would be the information turnaround time for adefect made at station 2?XYZ is famous for homemade pizzas which are crisp with thin crust and varied toppings giving the pizzas fabulous tastes. XYZ· is revamping its order processing and pizza-making process. In order to deliver fresh pizza fast, six work elements must be completed as shown in the table below :Element Description Precedence Time (in min)A Receive order - 2·0B Shape dough A 1·0C Prepare toppings A 2·0D Assemble pizza B, C 3·0E Bake pizza D 3·0F Deliver pizza E 3·0Construct a precedence diagram for the process.If the demand is 120 pizzas per night (5:00pm to 1:00am), compute the cycle time for the process. Compute the lead time for the process.What is the theoretical minimum number of workstations needed to achieve the required production?How will you balance the production line to produce and deliver 120 pizzas per night? What is the actual minimum number of workstations needed?