The team performs a cold heading operation to produce the head on a steel nail. The strength coefficient for this steel is K = 550 MPa, and the strain hardening exponent n = 0.24. Coefficient of friction at the die- work interface = 0.10. The wire stock out of which the nail is made is 4.75 mm in diameter. The head is to have a diameter = 9.5 mm and a thickness = 1.5 mm. (a) What length of stock must project out of the die in order to provide sufficient volume of material for this upsetting operation? (b) Compute the maximum force that the punch must apply to form the head in this open-die operation. Discuss the result?

Elements Of Electromagnetics
7th Edition
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Sadiku, Matthew N. O.
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The team performs a cold heading operation to produce the head on a steel nail. The strength coefficient for
this steel is K = 550 MPa, and the strain hardening exponent n = 0.24. Coefficient of friction at the die-
work interface = 0.10. The wire stock out of which the nail is made is 4.75 mm in diameter. The head is to
have a diameter = 9.5 mm and a thickness = 1.5 mm.
(a) What length of stock must project out of the die in order to provide sufficient volume of material for
this upsetting operation?
(b) Compute the maximum force that the punch must apply to form the head in this open-die operation.
Discuss the result?
Transcribed Image Text:The team performs a cold heading operation to produce the head on a steel nail. The strength coefficient for this steel is K = 550 MPa, and the strain hardening exponent n = 0.24. Coefficient of friction at the die- work interface = 0.10. The wire stock out of which the nail is made is 4.75 mm in diameter. The head is to have a diameter = 9.5 mm and a thickness = 1.5 mm. (a) What length of stock must project out of the die in order to provide sufficient volume of material for this upsetting operation? (b) Compute the maximum force that the punch must apply to form the head in this open-die operation. Discuss the result?
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