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Advantages And Disadvantages Of Vacuum Distillation

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Vacuum distillation
The aim of this report is to investigate the potential advantages and disadvantages of shifting from atmospheric distillation to vacuum distillation in neutral alcohol production.
1. Atmospheric pressure
First, the current configuration of alcohol production is presented. The current configuration of alcohol production at distillery site, Barossa Valley, consists of 4 main columns, wash column-1, rectifier, methanol column-1 and methanol column-2. Figure-1, Schematic of the neutral alcohol production at distillery site.
All columns are operated near atmospheric pressure and a brief overview of the main streams composition and alcohol strength can be found in table-1. The summary of required utilities at atmospheric …show more content…

(oC) 81.2 80.7 78.5 - -
Reboiler duty (kW) - 2006 600 600 3206
Steam (kg/hr) 7500 3366 1007 1007 12880

2. Vacuum pressure at 8-5 kPa
The current configuration of columns at distillery site has been simulated at vacuum of 8-5 kPa, in which the first number represents the column bottom pressure and the second one shows the column top pressure for WC-1, MC-1 & 2. The results are shown in tables-3 and 4.
Table-3, Composition and alcohol strength at current configuration, vacuum 8-5 kPa
Case-2, Current configuration, vacuum 8-5 kPa, stream compositions
Stream name
Composition WC-1 Feed WC-1 Bottom WC-1 Head HydroSelec. H2O REC-Spirit Final Product ppm (mg/L) ppm (mg/L) ppm (mg/L) ppm (mg/L) ppm (mg/L) ppm (mg/L)
Water (%abv) 53.68 88.79 10.97 97.04 4.04 4.07
Ethanol (%abv) 45.84 11.09 86.26 2.88 95.71 …show more content…

(oC) 18 80.7 17.2 - -
Reboiler duty (kW) - 3371 400 400 4171
Steam (kg/hr) 7500 5655 0* 0* 10886
*The required heat is supplied through the REC condenser.

The results show that there is not a significant change in the process streams and the final product. However, table-4 shows a considerable saving in steam consumption. That is because the required heat load for MC-1 & 2 is provided by REC condenser. The condenser loads has slightly increased. Having said that this situation is not possible as the condenser temperatures for WC-1 and MC-1 are below wet bubble temperature, 20oC for the plant location.

3. Vacuum pressure at 20-15

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