Why Four Point System preferable for Fabric Inspection?
The word of Inspection in garments engineering mainly identifies to the visual examination or review/scrutinize of raw materials (like fabric, accessories, trims etc). It is an imperative process in any apparel industry to keep away from rejects due to low fabric or accessories quality and precautions to remove unexpected loss/defects of finished goods.
The quality of a finished item in apparel industry is mostly controlled on the quality of fabric when it is collected as a roll from mills. Even it occupies 60/70 percent of total garments cost. Apparel industry should take some defensive actions to ensure quality full fabric is being used in their items and set up fabric inspection
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Even the most exceptional/excellence manufacturing methods cannot compensate for defective materials.
* Garments producer: Have to inspect minimum 10% per color or more of any consignment when they got and assess them based on a four-point system. By this process, they can minimize fabric related quality troubles before it moved to production.
* Fabric mill: Have to inspect 100% of finished goods; defects must be recorded for each roll.
Usually four methods may be followed for fabric inspection process.
1) Graniteville "78" system.
2) Dallas system.
3) 4 point system
4) 10 point system
But, above all 4 point system is most popular and broadly used as it is very simple to applicable, educate and learn. Let’s find a tiny description of 4 point inspection system below.
Fabric Inspection Process
To use this system someone has to know following procedure:
1) Vast idea on nature of fabric defects (how a defect looks and its appearance)
2) Fabric inspection method or preparation
3) Criteria of giving penalty points based on defects and defect length.
4) Calculation method of total penalty points for total defects found in a fabric roll or consignment.
5) A Check sheet or format for keeping data
Four Point
Along with providing customers an affordable price, the company tries to appeal to the customer 's emotions. They search for sofas and accessories that are structurally sound and visually appealing. BDF purchases their inventory from 15 domestic and 60 international factories. However, anything that can go wrong will go wrong. That is why BDF provides its suppliers with “a whole book to make sure that the suppliers fit quality standards”. The number one issue is how manufacturers, so they are putting more attention on the products before they leave the line and the manufacturer at the plant are making products. Their inventory passes multiple checkpoints before it is put on the floor to be sold to the customer. Before the goods can even enter the country they must pass the California fire codes. Occasionally, the inventory may even be sawed in half to look at the strength of the glue or screws used in holding the joints of the furniture together. In addition, the fabric must pass an abrasion test. Then, the inventory is subject to random inspections before it goes to the cross docking station. Inspectors check for broken or shattered glass. Then the
Esquel, one of the leading cotton-shirt-manufacturers in the world came from China and it supplies lots of clothing brand such as Banana Republic, Tommy Hilfiger, Hugo Boss, Brooks Brothers, Abercrombie and Fitch, Nike, Nordstrom and Lands’ End, in addition to private companies (Plunkett Research, Ltd.). However, due to the high demand of the US apparel stores for Chinese products, the low cost, which was the main reason why raw materials are being purchased from China, have increased. China’s competition is huge, with Vietnam, the Philippines, Malaysia and Sri Lanka also producing material at cheap prices (Plunkett Research, Ltd.). The US apparel stores can instead purchase from these other Asian countries. It is hard to determine the exact number of suppliers in this industry; but, in general, majority of them are in Asian countries that can provide low-cost raw materials to US-based apparel stores. Therefore, the US apparel stores may acquire higher net profi
Due to running our own manufacturing plant we are able to implement more strict quality standards. One of every ten products will be thoroughly inspected and one in every 1,000 will be real life tested to ensure that each batch comes out with equally great quality. Western Kicks upper management will also have annual meetings with suppliers to discuss quality expectations. Those meetings can happen more often if necessary and all supplies will be inspected before being used for a batch. If more than 1 in every 50 of an item have to be discarded or returned due to quality problems, a meeting must be held with the supplier as soon as business allows.
It is therefore important to use additional "flowcharts" control tables. These tables are used during the manufacturing process consists of the product and inspect the products while they are still in the billing process. This tool is quantifiable, its great advantage.100 pieces can be established that there are no problems during the receipt of primary material, nor in the process, but are displayed effects on stored products. Not only for this observation is displayed but the numbers is product defects not displayed until a certain point in the process.
To ensure that they continue to provide our customers with advanced fabrics, our design team working closely with their suppliers to incorporate innovative fabrics that meet particular specifications into their product..In addition, to ensure the product quality of our fabric and its authenticity, we test our products using a leading testing facility. We also partner with a leading independent inspection, verification, testing and certification company, which conducts a battery of tests before each season on all of our fabrics across all product lines, testing for a variety of attributes including content, pilling, shrinkage, and color fastness. We collaborate with leading fabric suppliers to develop fabrics that we ultimately trademark for brand recognition whenever possible.
approved by the instrument developers. Scores are calculated and translate into one of four risk
Any deviation identified during the evaluation is analyzed and classified into one of the three buckets:
* Understanding the limits of product sampling and inspection methods, especially for a product that is destroyed by the inspection process itself
The first evaluation type would be Critical Incident method, and the second would be the Graphic Rating Scale.
To have an impressive manufacturing criteria that will be met for proper uses of items which need to be bought through online internet and there is manufacturing that has become part of the industry that will benefit you as you won’t have to worry about consistent requirements you will have to consider as you look for items that get sold on this online store for your use and consistently provides you with items you as a consumer will want to insist on using.
From 2005 the liberalization textiles and clothing industry, the exports of this industry increased from 480 $ billion to 709 $ billion until 2012. (WTO.2005, 2013) The textiles and clothing industry accounts for a 4 per cent share in global merchandise exports. (The ILO, 2014) Garment industry has particularly characteristics, which selectivity and pertinence at production and market. (Adhikari, R. &Yamamoto, Y. 2007) Garment industry provides a lower investment cost and low skill labor in developed and developing countries. This industry has low barrier entry, so that clothing industry suitable for developing countries. But free trade and low barrier make it possible to adapt to rapidly changing market conditions. Therefore, the clothing industry characterize is high intensity of competition. This industry is the most protected in the global economy of all manufacturing industries, in both developed and developing countries. (Nordås, H. 2004)
80 billion clothing items are produced every year. About two million tons of clothes is thrown away every year. The clothes often cannot be resold due to lack of quality. Only about 10% of clothes are resold. ¾ of the clothing’s manifested from fast fashion labels will end up in a land fill after a year after it is put out for consumers to buy.
3. Values Scan. Analysis is necessary to identify the deficiencies and errors that need modification.
All the quality experts say that there are processes in which inspection will be needed. All the quality experts agree cost and competition does not compete with each other. Deming Juran and Crosby support the practice of involving the suppliers in the quality effort.
Faruqui, M. (2014, July). Nobody can beat Bangladesh in price and quality. Retrieved from http://www.textiletoday.com.bd/magazine/873