a) Network of activities (precedence diagram) b) Cycle time c) The required number of workstations
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Smart Manufacturing's production engineers are reviewing the layout of their assembly line for their leading product. The line will operate eight hours a day with a desired output of 240 units per day. The following table contains information about this product's task times and precedence relationships:
| TASK | Task Time (seconds) | Immediate Precedent |
| A | 60 | -- |
| B | 80 | A |
| C | 20 | A |
| D | 50 | A |
| E | 90 | B,C |
| F | 30 | C,D |
| G | 30 | E, F |
| H | 60 | G |
Determine:
a) Network of activities (precedence diagram)
b) Cycle time
c) The required number of workstations
d) Evaluate the solution by the appropriate line balance heuristic
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- A company needs to rebalance a product layout for producing new plastic license plates. They plan to use the assembly line six hours in order to meet projected demand of 2,160 license plates each day. The following table describes the tasks involved in the production of this product: Without regard to projected demand, what is the maximum possible cycle time for this assembly line? Task Time (secs) Immediate Predecessor a 3 none b 4 none c 5 a,b d 7 none e 9 c,dSue Helms Appliances wants to establish an assembly line to manufacture its new product, the Micro Popcorn Popper. The goal is to produce five poppers per hour. The tasks, task times, and immediate predecessors for producing one Micro Popcorn Popper are as follows: Task Performance Time (mins) Task Must Follow Task Listed Below A 8 − B 11 A C 10 A, B D 9 B, C E 8 C F 4 D, E A C F B E D In the diagram, there are 6 circles labeled using the letters from A to F. There are 8 of arrows, and each arrow connects one circle to another circle. The arrows are situated in the following manner: A to B, A to C, B to C, C to D, B to D, C to E, D to F, and E to F. Part 2 a) The theoretical minimum number of workstations=55 (round your response up to the…An assembly line is to operate eight hours per day with a desired output of 240 units perday. The following table contains information on this product’s task times and precedencerelationships: Task Task Time (Seconds) Immediate Predecessor A 60 — B 80 A C 20 A D 50 A E 90…
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- A toy manufacturing company is in the process of designing and subsequently launching a new toy. The process consists of seven activities with predecessor activity relationships and activity time estimates as follows: Activity Description Predecessor activity Duration (Weeks) A Design prototype - 2 B Build prototype A 3 C Order parts B 2 D Prepare for production B 4 E Prepare for marketing B 5 F Assembly and testing C, D 2 G Launch E, F 1 a. Draw the critical path diagram b. Determine the early start, early finish, late start, and late finish times c. Show critical path and determine its duration d. Determine the slack for each activityThe desired daily output for an assembly line is 360 units. This assembly line will operate 450 minutes per day. The following table contains information on this product’s task times and precedence relationships: TASK TASK TIME (SECONDS) IMMEDIATE PREDECESSOR A 30 — B 35 A C 30 A D 35 B E 15 C F 65 C G 40 E, F H 25 D, G What is the required workstation cycle time to meet the desired output rate? Balance this line using the largest number of following tasks. Use the longest task time as a secondary criterion. Note: Leave no cells blank - be certain to enter "0" wherever required.Draw the PDM network diagram for the following project, calculate the earliest and latest starting and finishing times for all activities, and hence calculate the total float, free float for each activity. Activity IPA Duration (WEEKS) WORKERS REQUIRED PER WEEK EQUIPMENT REQUIRED (hrs/WEEK) H ---- 10 5 8 I H 8 4 2 J H 6 8 6 K J 4 2 1 L J 2 6 2 M J 4 3 2 N I 4 2 0 O I 5 5 0 P I, J 5 6 6 Q L 5 2 0 R M 5 0 4 S N 3 0 4 T Q 3 0 0 U O, S 1 9 8 V K, R 5 14 8 W U 2 6 8 X V 3 6 8 Y P,W,X,T 8 14 8 Z Y 6 5 8 If there is a limit of 15 workers per week, smooth the workers loading using ES and LS histogram. Based on the proposed scheduling, plot the equipment loading histogram for the project. Independently of the above resource leveling, schedule the…
