a. Construct a precedence diagram and compute the lead time for the process. b. If the demand for pizzas is 120 per night (5:00 p.m. to 1:00 a.m.), what is the cycle time? c. Balance the line and calculate its efficiency.
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- 1. In an assemble-to-order company, at which level should master scheduling take place? a. The end item level b. The raw material/component level c. None of the above levels d. It does not matter, any level will do e. The component/subassembly level 2. The final assembly schedule (FAS) a. Schedules customer orders as they are received based on components planned in the MPS b. None of the above c. Is used with make-to-stock products d. Is used with make-to-order products e. A and b above 3. The functions of a master production schedule are to: I. Plan material components. II. Plan capacity requirements. III. Keep priorities valid a. II, III and not I b. None of the above is a function of the MPS c. I, II and III d. I, II and III e. I, III and not II 4.The information needed to develop a master production schedule will be got from a. Inventory levels for individual end items b. None of the above c. The production plan d. The forecast of individual end…A.J.’s Wildlife Emporium manufactures two unique birdfeed-ers (Deluxe and Super Duper) that are manufactured andassembled in up to three different workstations (X, Y, Z) us-ing a small batch process. Each of the products is producedaccording to the flowchart in Figure 5.14. Additionally, theflowchart indicates each product’s price, weekly demand,and processing times per unit. Batch setup times are neg-ligible. A.J. can make and sell up to the limit of its weeklydemand and there are no penalties for not being able to meetall of the demand. Each workstation is staffed by a workerwho is dedicated to work on that workstation alone and ispaid $16 per hour. The plant operates 40 hours per week,with no overtime. Overhead costs are $2,000 per week. Basedon the information provided, as well as the information con-tained in the flowchart, answer the following questions.a. Using the traditional method, which bases decisionssolely on a product’s contribution to profits and over-head, what is the…A.J.’s Wildlife Emporium manufactures two unique birdfeed-ers (Deluxe and Super Duper) that are manufactured andassembled in up to three different workstations (X, Y, Z) us-ing a small batch process. Each of the products is producedaccording to the flowchart in Figure 5.14. Additionally, theflowchart indicates each product’s price, weekly demand,and processing times per unit. Batch setup times are neg-ligible. A.J. can make and sell up to the limit of its weeklydemand and there are no penalties for not being able to meetall of the demand. Each workstation is staffed by a workerwho is dedicated to work on that workstation alone and ispaid $16 per hour. The plant operates 40 hours per week,with no overtime. Overhead costs are $2,000 per week. Basedon the information provided, as well as the information con-tained in the flowchart, answer the following questions. a. Using the traditional method, which bases decisionssolely on a product’s contribution to profits and over-head, what is the…
- Describe the following types of bills of material:a. Product tree.b. Multilevel bill.c. Single-level bill.d. Indented bill.e. Summarized parts list.f. Planning billXYZ is famous for homemade pizzas which are crisp with thin crust and varied toppings giving the pizzas fabulous tastes. XYZ· is revamping its order processing and pizza-making process. In order to deliver fresh pizza fast, six work elements must be completed as shown in the table below :Element Description Precedence Time (in min)A Receive order - 2·0B Shape dough A 1·0C Prepare toppings A 2·0D Assemble pizza B, C 3·0E Bake pizza D 3·0F Deliver pizza E 3·0Construct a precedence diagram for the process.If the demand is 120 pizzas per night (5:00pm to 1:00am), compute the cycle time for the process. Compute the lead time for the process.What is the theoretical minimum number of workstations needed to achieve the required production?How will you balance the production line to produce and deliver 120 pizzas per night? What is the actual minimum number of workstations needed?2-The process of making hotdogs involves six activities: “grind”, “mix”, “stuff”, “cook”, “peel”, and “inspect”. If the capacity of activity “cook” determines the process capacity, which of the following statements are true? a- Activity “cook” is a bottleneck activity. b- The activity time of all the other five activities is shorter than activity "cook". c- Cycle time of the process of making hotdogs is equal=1/capacity of activity “cook”. d- Increasing the capacity of activity “grind” can increase the capacity of the process of making hotdogs. All statements are correct Only statement 'b' is correct Only statements 'a' and 'b' are correct Only statements 'a', 'b' and 'c' are correct Only statement 'a' is correct Only statement 'd' is correct
- Mikey W. Smitty is confident that demand for his “WesternRap” CD will substantially exceed the break-even point computed in Problem 6-3. So, Mikey is contemplating hav-ing his CD cut at a classier (and pricier) studio. The cost to record the CD would rise to $9000. However, since thisnew studio works with very high volume, production costswould fall to $2 per CD.a. What is the breakeven point for this new process?b. Compare this process to the process proposed in theprevious problem. For what volume of demand shouldMikey choose the classier studio?Table B shows a partially completed MPS record for ball Develop the MPS for ball Four customer orders arrived in the following sequences (Table B). Table A Order Quantity Week desired 1 500 4 2 400 5 3 300 1 4 300 7 Assume that you must commit to the orders in the sequence of arrival and cannot change the desired shipping dates or your MPS. Which orders should you accept? Table B Item: Ball bearings Quantity on hand: 400 Order policy: 500 units Lead time: 1 week Week 1 2 3 4 5 6 7 8 9 10 Forecast 550 300 400 450 300 350 200 300 450 400 Customer order booked 300 350 250 250 200 150 100 100 100 100 Projected on-hand inventory MPS quantity 500 MPS start Available to promise (ATP)Canine Kernels Company (CKC) manufactures two differenttypes of dog chew toys (A and B, sold in 1,000-count boxes)that are manufactured and assembled on three differentworkstations (W, X, and Y) using a small-batch process (seeFigure 5.12). Batch setup times are negligible. The flowchartdenotes the path each product follows through the manu-facturing process, and each product’s price, demand perweek, and processing times per unit are indicated as well.Purchased parts and raw materials consumed during pro-duction are represented by inverted triangles. CKC can makeand sell up to the limit of its demand per week; no penaltiesare incurred for not being able to meet all the demand. Eachworkstation is staffed by a worker who is dedicated to workon that workstation alone, and is paid $6 per hour. Totallabor costs per week are fixed. Variable overhead costs are$3,500/week. The plant operates one 8-hour shift per day, or40 hours/week. Which of the three workstations, W, X, or Y,has the highest…
- The following production data were taken from the records of the finishing department for June: Inventory in process, June 1, 25% completed 260 units Transferred to finished goods during June 5,000 units Equivalent units of production during June 5,495 units Determine the number of equivalent units of production in the June 30, finishing department inventory, assuming that the first-in, first-out method is used to cost inventories. The completion percentage of 25% applies to both direct materials and conversion costs. a.448 units b.840 units c.672 units d.560 unitsAn assembly line is to be designed to operate 7.5 hours per day and supply a steady demand of 300 units per day. a)assign tasks to workstations using the longest operating time b)suppose demand increase by 10%.how would you react to this?assume you can operatee only 7.5 hours per day TASK PRECEDING TASKS PERFORMANCE TIME(seconds) a - 70 b - 40 c - 45 d a 10 e b 30 f c 20 g d 60 h e 50 i f 15 j g 25 k h,i 20 l j,k 25Eddys Pizza is currently redesigning its order-processing and pizza-making procedures for itsoperations which usually start at 5pm and close at 2am. For Eddys to meet customers’ speedydelivery requirement, six elements must be completed as summarised in the table below.WorkElementDescription Precedence Time (Mins)1 Receive customer order - 32 Shape dough 1 23 Prepare toppings 1 34 Assemble Pizza 2, 3 45 Bake pizza 4 46 Select complementary drink - 17 Deliver pizza 5, 6 4i. Draw the precedence diagram for the pizza making process.ii. If the demand for pizza is 90 pieces during the operating time, calculate the desired cycletime iii. Balance the line and calculate its efficiency