Monthly Forecast Monthly Forecast = 11,000 (500/day; 22 work days per month) Manufacturing Management Supplier Weekly Customer Weekly Orders Orders 2,500 Weekly 2,500 Production 500 needed Supervisor each day Weekly Daily Daily Communication Ship 500 2,500 2,000 Component Mounting Machine Assemble Test Package 1 operator 1 operator 2 operators ) 1 operator 1 operator 1,500 3,000 2,000 2,000 6 days 15 seconds 4 days 20 seconds 4 days 5 days 145 seconds 3 days 40 seconds 4 days 20 seconds Non-value-added time per unit = 26 days Value-added time per unit = 140 seconds

Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter13: Regression And Forecasting Models
Section: Chapter Questions
Problem 40P: The Baker Company wants to develop a budget to predict how overhead costs vary with activity levels....
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Question
Using Figure 7.6 in the discussion of value-stream mapping
as a starting point, analyze an opportunity for improvement in a
process with which you are familiar and develop an improved process.
Monthly
Forecast
Monthly Forecast = 11,000 (500/day;
22 work days per month)
Manufacturing
Management
Supplier
Weekly
Customer
Weekly
Orders
Orders
2,500
Weekly
2,500
Production 500 needed
Supervisor each day
Weekly
Daily
Daily Communication
Ship 500
2,500
2,000
Component
Mounting
Machine
Assemble
Test
Package
1 operator
1 operator
2 operators )
1 operator
1 operator
1,500
3,000
2,000
2,000
6 days
15 seconds
4 days
20 seconds
4 days
5 days
145 seconds
3 days
40 seconds
4 days
20 seconds
Non-value-added time per unit = 26 days
Value-added time per unit = 140 seconds
Transcribed Image Text:Monthly Forecast Monthly Forecast = 11,000 (500/day; 22 work days per month) Manufacturing Management Supplier Weekly Customer Weekly Orders Orders 2,500 Weekly 2,500 Production 500 needed Supervisor each day Weekly Daily Daily Communication Ship 500 2,500 2,000 Component Mounting Machine Assemble Test Package 1 operator 1 operator 2 operators ) 1 operator 1 operator 1,500 3,000 2,000 2,000 6 days 15 seconds 4 days 20 seconds 4 days 5 days 145 seconds 3 days 40 seconds 4 days 20 seconds Non-value-added time per unit = 26 days Value-added time per unit = 140 seconds
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