OM is widely the twenty-finst century, and are CHAPTER ONE The Total Quality Approach to Quality Management CHAPTER ONE The Total Quality Approach to Quality Management must be improved, continually and forever. What is con- sidered excellent today may be just mediocre tomorrow. Consequently, "good enough" is never good enough. Another way to understand total quality as a concept is cannot survive, much less thrive, unless they outperform the competition in proving superior value. And quality is an essential ingredient in superior value (quality, cost, service). now known aa "the father of scientific management." The individual characteristics relating to total quality shown in Figure 1.2 are explained later in this chapter. a time line that shows some of the major events in the evolution of the total quality movement since the days of Taylor. Taylor is Customer Focus The most fundamental aspect of scientific manage- ment is the separation of planning and execution. Although the division of labor spawned tremendous leaps forward in productivity, it virtually eliminated the old practice of one highly skilled individual performing all the tasks required to produce a quality product. In a sense, that individual was studies conducted by Frederick Taylor in the 1920s. Table 1.1 is CEO, production worker, and quality controller all rolled shown in ligure 1.2. Notice that the first part of the defi- nition in Figure 1.2 explains the what of total quality: the second part explains the how. In the case of total quality, the how is important because it is what separates this approach to doing business from all of the others. The total in total quality indicates a concern for quality in the broadest sense-what has come to be known as the "Big Q" Big Q refers to quality of products, services, people, processes, and environments. Correspondingly, "Little Q" refers to a narrower concern that focuses on the quality of one of these elements or individual quality criteria within an individual element. The Historic Development of Total Quality The total quality movement had its roots in the time and motion TABLE 1.1 100 Years of Selected Historic Milestones in the Global Quality Movement Measures People Processes 1908 1924 • Statistical proces Quality is buit-in control • Continual improvement Ford atains perfect part interchangeability. eliminating the need for skilled craftsmen Time reg'd. for a Ford complete a Ford Fiter's "Assembler to complete his assigned task: 23 minutes Shewhart identifies causes of process Prior to 1906-1908 • "Good enough is never good enough How Is Total Quality Different? • Benchmarking • Quality is expected, not inspected • Employees are empowered 1931 All autos assembled by variation as common and special, and develops the statistical process control (SPC) chart Shewhart publishes his book Economic Contral of Quality of Manutachured Products • Quality tools skiled craftsmen called "Fiters." Time req'd, to What distinguishes the total quality approach from tra- ditional ways of doing business can be found in how it is achieved. The distinctive characteristics of total quality are tdese: strategisally basel, custumer fnus (internal and ea- ternal), obsession with quality, use of the scientific approach in decision making and problem solving. long-term com- mitment, teamwork, continual process improvement, bot- tom-up education and training, freedom through control, unity of purpse, and emplnyee invnlvement and empew- erment, all deliberately aimed at supporting the organiza- tional strategy. The underlying concept that drives the need for total quality is competitiveness. Although pride of prod- uct (or service) is a philosophical driver of the total quality concept-organizations that produce a product or provide a service should want it to represent them in a way they can be proud of-the practical driver is competitiveness. In today's globally competitive business environment, organizations FIGURE 1.1 Three-Legged Stool of Total Quality. task was 8.56 hours An easy way to grasp the concept of total quality is to consider the anakogy of a three-legged stool, as shown in Figure 1.1. The seat of the stool is customer focus. This means with total quality the customer is in the "driver's rat" as the primary arhiter of what is acceptahle in terms of quality. Each of the three legs is a broad element of the total quality philosophy (i.e., measures, people, and pro- cesses). The "measures" leg of the stool makes the point that quality can and must be measured. The "people" leg of the stool makes the point that quality cannot be inspected into a product or service. Rather, it must be built in by people who are empowered to do their jobs the right way. The "processes" leg of the stool makes the point that processes 1906 1913 1927 1939 Cadilac achieves perfect interchan geability of parts Deming meets Shewhant and sees the relevance Ford introduces the Start of World War moving assembly Iine. reducing the Assembier's of his ideas to management task time to 1.9 minutes 1941 1946 1950 1960s & 1970s Deming teaches SPC to American wartime production workers SPC widely used. SPC fades in America as pent-up demand for manufactured goods the Toyota Production System U.S. loses some market seems boundiess. E Toyoda & Taichi Ohno start development of from Western manufacturers. Japan captures market share (TPS). Continues to this date. segmenits completely. 1945 1950 1954 1980 Juran conducts quality NBC Airs TV documentary, Japanose engineer, managors, monagoment courses Japan Con, Why Can't Wer Brings attertioni to Japanese success with quality and to Deming. American industry begins to larn feom Japan End of World War II Deming trains hundrods of executives, and scholars in SPC and quality concepts. in Japan. What It Is Total quality is an approach to doing business that attempts to maximize the competitiveness of an organization through the continual improvement of the quality of its products, services, people, processes, and environments 2010 How It Is Achieved The total quality approach has the following characteristcs • Strategcaly beternal and extema TOMLearvsa Sigma generally acknowledged worldwide as the management system of the twenty-first century, and are taught in U.S. collges practiced by organizations across the planet. 1981 1985 1988 1993 U.S. Dept. of Defense endorses TOM, causing DoD contractors to follow suit. Customer focus (internal and external) • Obsession with quality • Scientfic approach to decision making and problem solving • Long-term commitment • Teamwork • Continual improvement of people, processes, products, services, and environments • Education and training • Freedom through control • Unity of purpose • Employee involvement and empowerment • Peak performance as a top priority Beginning of adoption of total quality management by listened better than GM. American organizations. Ford and GM invte Deming to speak to executives. Ford TOM is widely and universites 1982 1987 1990 2000 2020 Deming publishes Quality. Productivity, and Competitive POsinon, hs priosopny Motorola introduces Six used by the book The of management based Sigma as a more powerful Machine That Changed on his "Fourteen Points US. Congress establishes "Laan Production" as ISO 9000, the International Global compettiveness the Maicolm Baldrige a defintion of the Toyota Standard for Quality, was makes total quality a National Quality Award Production System is rewritten to incorporate business imperative in a nusrazed nations of the world. TOM concepts FIGURE 1.2 Total Quality: What It Is and How It Is Achieved. version of TOM the World
OM is widely the twenty-finst century, and are CHAPTER ONE The Total Quality Approach to Quality Management CHAPTER ONE The Total Quality Approach to Quality Management must be improved, continually and forever. What is con- sidered excellent today may be just mediocre tomorrow. Consequently, "good enough" is never good enough. Another way to understand total quality as a concept is cannot survive, much less thrive, unless they outperform the competition in proving superior value. And quality is an essential ingredient in superior value (quality, cost, service). now known aa "the father of scientific management." The individual characteristics relating to total quality shown in Figure 1.2 are explained later in this chapter. a time line that shows some of the major events in the evolution of the total quality movement since the days of Taylor. Taylor is Customer Focus The most fundamental aspect of scientific manage- ment is the separation of planning and execution. Although the division of labor spawned tremendous leaps forward in productivity, it virtually eliminated the old practice of one highly skilled individual performing all the tasks required to produce a quality product. In a sense, that individual was studies conducted by Frederick Taylor in the 1920s. Table 1.1 is CEO, production worker, and quality controller all rolled shown in ligure 1.2. Notice that the first part of the defi- nition in Figure 1.2 explains the what of total quality: the second part explains the how. In the case of total quality, the how is important because it is what separates this approach to doing business from all of the others. The total in total quality indicates a concern for quality in the broadest sense-what has come to be known as the "Big Q" Big Q refers to quality of products, services, people, processes, and environments. Correspondingly, "Little Q" refers to a narrower concern that focuses on the quality of one of these elements or individual quality criteria within an individual element. The Historic Development of Total Quality The total quality movement had its roots in the time and motion TABLE 1.1 100 Years of Selected Historic Milestones in the Global Quality Movement Measures People Processes 1908 1924 • Statistical proces Quality is buit-in control • Continual improvement Ford atains perfect part interchangeability. eliminating the need for skilled craftsmen Time reg'd. for a Ford complete a Ford Fiter's "Assembler to complete his assigned task: 23 minutes Shewhart identifies causes of process Prior to 1906-1908 • "Good enough is never good enough How Is Total Quality Different? • Benchmarking • Quality is expected, not inspected • Employees are empowered 1931 All autos assembled by variation as common and special, and develops the statistical process control (SPC) chart Shewhart publishes his book Economic Contral of Quality of Manutachured Products • Quality tools skiled craftsmen called "Fiters." Time req'd, to What distinguishes the total quality approach from tra- ditional ways of doing business can be found in how it is achieved. The distinctive characteristics of total quality are tdese: strategisally basel, custumer fnus (internal and ea- ternal), obsession with quality, use of the scientific approach in decision making and problem solving. long-term com- mitment, teamwork, continual process improvement, bot- tom-up education and training, freedom through control, unity of purpse, and emplnyee invnlvement and empew- erment, all deliberately aimed at supporting the organiza- tional strategy. The underlying concept that drives the need for total quality is competitiveness. Although pride of prod- uct (or service) is a philosophical driver of the total quality concept-organizations that produce a product or provide a service should want it to represent them in a way they can be proud of-the practical driver is competitiveness. In today's globally competitive business environment, organizations FIGURE 1.1 Three-Legged Stool of Total Quality. task was 8.56 hours An easy way to grasp the concept of total quality is to consider the anakogy of a three-legged stool, as shown in Figure 1.1. The seat of the stool is customer focus. This means with total quality the customer is in the "driver's rat" as the primary arhiter of what is acceptahle in terms of quality. Each of the three legs is a broad element of the total quality philosophy (i.e., measures, people, and pro- cesses). The "measures" leg of the stool makes the point that quality can and must be measured. The "people" leg of the stool makes the point that quality cannot be inspected into a product or service. Rather, it must be built in by people who are empowered to do their jobs the right way. The "processes" leg of the stool makes the point that processes 1906 1913 1927 1939 Cadilac achieves perfect interchan geability of parts Deming meets Shewhant and sees the relevance Ford introduces the Start of World War moving assembly Iine. reducing the Assembier's of his ideas to management task time to 1.9 minutes 1941 1946 1950 1960s & 1970s Deming teaches SPC to American wartime production workers SPC widely used. SPC fades in America as pent-up demand for manufactured goods the Toyota Production System U.S. loses some market seems boundiess. E Toyoda & Taichi Ohno start development of from Western manufacturers. Japan captures market share (TPS). Continues to this date. segmenits completely. 1945 1950 1954 1980 Juran conducts quality NBC Airs TV documentary, Japanose engineer, managors, monagoment courses Japan Con, Why Can't Wer Brings attertioni to Japanese success with quality and to Deming. American industry begins to larn feom Japan End of World War II Deming trains hundrods of executives, and scholars in SPC and quality concepts. in Japan. What It Is Total quality is an approach to doing business that attempts to maximize the competitiveness of an organization through the continual improvement of the quality of its products, services, people, processes, and environments 2010 How It Is Achieved The total quality approach has the following characteristcs • Strategcaly beternal and extema TOMLearvsa Sigma generally acknowledged worldwide as the management system of the twenty-first century, and are taught in U.S. collges practiced by organizations across the planet. 1981 1985 1988 1993 U.S. Dept. of Defense endorses TOM, causing DoD contractors to follow suit. Customer focus (internal and external) • Obsession with quality • Scientfic approach to decision making and problem solving • Long-term commitment • Teamwork • Continual improvement of people, processes, products, services, and environments • Education and training • Freedom through control • Unity of purpose • Employee involvement and empowerment • Peak performance as a top priority Beginning of adoption of total quality management by listened better than GM. American organizations. Ford and GM invte Deming to speak to executives. Ford TOM is widely and universites 1982 1987 1990 2000 2020 Deming publishes Quality. Productivity, and Competitive POsinon, hs priosopny Motorola introduces Six used by the book The of management based Sigma as a more powerful Machine That Changed on his "Fourteen Points US. Congress establishes "Laan Production" as ISO 9000, the International Global compettiveness the Maicolm Baldrige a defintion of the Toyota Standard for Quality, was makes total quality a National Quality Award Production System is rewritten to incorporate business imperative in a nusrazed nations of the world. TOM concepts FIGURE 1.2 Total Quality: What It Is and How It Is Achieved. version of TOM the World
Management, Loose-Leaf Version
13th Edition
ISBN:9781305969308
Author:Richard L. Daft
Publisher:Richard L. Daft
Chapter19: Managing Quality And Performance
Section: Chapter Questions
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