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The City College of New York, CUNY *
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Course
461
Subject
Mechanical Engineering
Date
Jan 9, 2024
Type
Pages
8
Uploaded by smuntah000
Objective
As in laboratory experiment #2 (Tensile test in metals) the objective of this
experiment is to study the effect of temperature and displacement rate on polymers when put
under tensile force. And compare results with those obtained in experiment #2.
Materials and equipment
•
Instron tensile testing machine.
•
Environmental chamber.
•
Test specimens:
-
Acrylic /PMMA (Poly (methyl methacrylate)) Nylon 6.6 (Polyamide) or PE
(Polyethylene)
-
Experimental Procedure
•
Take the initial measurements of the specimens (gage length, diameter). Record them
in table 2. Use a permanent marker to mark the middle 2-
inch span of the specimen’s
narrow section to specify where to mount the arms of the extensometer.
•
Input the data (material name, displacement rate, gage length, diameter, and geometry
of the specimen) of the test into Merlin software. Follow the tensile testing matrix shown
in Table1.
•
Mount the specimen into the threaded grips enclosed by the environmental chamber.
•
Keep the acrylic specimen at 60°C in the environmental chamber for 1 hour.
1
•
Remove the fractured test specimen from the grips and measure the final gage length
on the specimen. Also, measure the diameter of the specimen at the fracture (the neck).
•
Record the final measurements (gage length, diameter) in table 2.
•
Follow the same procedure described above for Nylon 6.6 (Polyamide) & PE
(Polyethylene) without using environmental chamber and utilize the extensometer.
Results
Table 1: Measurements for the specimens tested
Specimen
Young’s
Modulus/MPa
Yield
Strength/MPa
Yield
Strain
Ultimate
Tensile/MPa
PMMA (60
°C)
700.6
35.09
0.05
52.73
PMMA (low
rate)
2236.9
43.01
0.03
79.82
PMMA
(high rate)
2380.6
57.03
0.03
73.02
PE (low
rate)
810.82
12.48
0.05
17.67
PE (high
rate)
1143
22.10
0.05
27.58
Nylon (low
rate)
2976.1
16.16
0.05
22.51
2
Nylon (high
rate)
3247.5
69.99
0.05
78.98
Table 2: A comparison of the mechanical properties of the specimens. The values are obtained from
MIcrosoft Excel
Specimen
Failure
Tensile
Stress
Failure
Tensile
Strain
Elongation
(%)
Area
Reduction
(%)
Poisson’s
Ratio
PMMA
(60°C)
43.69
0.63
53.57
61.32
0.71
PMMA (low
rate)
79.78
0.08
1.72
0.44
0.13
PMMA (high
rate)
73.01
0.05
1.67
0.44
0.13
PE (low rate)
17.56
1.78
46.03
73.4
1.19
PE (high
rate)
14.01
2.15
86.15
70.65
0.74
Nylon (low
rate)
19.31
0.33
33.85
79.58
1.43
Nylon (high
rate)
28.11
0.68
31.75
87.06
1.44
Table 3: A comparison of the mechanical properties of the specimens. The values are obtained from
MIcrosoft Excel
Following are the engineering stress vs engineering strain graphs for all the specimens tested
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Related Questions
A polymer has creep behaviour that can be represented as a power law equation:
e = 0 (Jo + Jit")
where J, is 0.5 GPa1, J1 is 0.45 GPa's 0.3 and n is 0.3 (with t in seconds).
A component of this material has the following applied stress history:
There is no stress before t = 0
A positive (tensile) stress of 8 MPa is applied from t = 0 for 4 hours
From t = 4 hours to 6 hours, the stress is compressive stress of 2 MPa
The stress is then removed.
What will the strain in the material be at t = 9 hours?
Enter your value as a number to 4 decimal places. You have a 2% error margin with this.
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An unknown polymer sample was found to have the following molecular weight distribution:
Molecular weight range
8,000 - 20,000
20,000 - 32,000
32,000 - 44,000
44,000 - 56,000
56,000 -68,000
68,000 -80,000
80,000 - 92,000
Having a DP=763, which of the following common polymers is this sample?
Xi
0.05
0.15
0.21
0.28
0.18
0.10
0.03
Wi
0.02
0.08
0.17
0.29
0.23
0.16
0.05
Select one:
O a. Polymethylmethacrylate with a monomer molecular weight of 100.121 g/mol
O b.
Polystyrene with a monomer molecular weight of 104.15 g/mol
Polycarbonate with a monomer molecular weight of 61.0168 g/mol
O c.
O d.
Polyvinyl chloride with a monomer molecular weight of 62.498 g/mol
Polypropylene with a monomer molecular weight of 42.08 g/mol
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polymer. The sample is cylindrical, with an initial diameter of 1 cm and an initial length of 10 cm. From
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1200
800
10
12
13
14
15
Lensth (cm)
Force (N)
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At room temperature, most polymers have
similar fracture toughness compared to metals.
O True
False
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Which of the statements below are accurate regarding the stress-strain behavior of polymers:
(This question has more than one correct answer)
а.
Strain softening happens in elastomers where the deformation gradually leads to a decrease in stress under constant strain
rate
b.
As temperature is reduced, the necking behavior of plastic tensile bars completely disappears
C- The slope of the stress-strain curve for totally elastic and brittle polymers is always positive
d.
The stress-strain curve for vulcanized elastomers has a greater slope than unvulcanized polymers throughout
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Thermoplastics are stronger than thermoset plastics.
True
False
Yield strength, ultimate tensile strength, linear coefficient of thermal expansion, modulus of elasticity (E), proportional limit, and rupture strength are all examples of mechanical properties of engineering materials.
True
False
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An unknown polymer sample was found to have the following molecular weight distribution:
Molecular weight range
xi
8,000 -20,000
0.05
20,000 - 32,000
0.15
32,000 44,000
0.21
44,000 56,000
0.28
56,000 -68,000
0.18
68,000 - 80,000
0.10
80,000 - 92,000
0.03
Having a DP=763, which of the following common polymers is this sample?
Select one:
wi
0.02
0.08
0.17
0.29
0.23
0.16
0.05
a. Polymethylmethacrylate with a monomer molecular weight of 100.121 g/mol
b. Polyvinyl chloride with a monomer molecular weight of 62.498 g/mol
c. Polycarbonate with a monomer molecular weight of 61.0168 g/mol
d. Polypropylene with a monomer molecular weight of 42.08 g/mol
e. Polystyrene with a monomer molecular weight of 104.15 g/mol
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Answer:
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The data below is from a fibre reinforced plastic. Would this composite be suitable for
use at 400°C? Explain your answer.
Temperature (°C)
20
100
200
300
400
500
600
Plastic A
Plastic B
Plastic C
Yield
Strength
(MPa)
270
350
47
Tensile
Strength
(MPa)
300
500
52
E (GPa)
130
3
14
115
100
95
Question Eight (Plastics)
Identify the thermoplastic, the elastomer and the thermoset.
70
58
0
Young's Modulus (GPa) Elongation (%)
12
3
600
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PLEASE ANSWER QUICKLY
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Compression molding is a manufacturing process in which the molding material is preheated then placed in an open mold cavity where the
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Punch
Cavity
C.
-Upper mold half
Charge
41
(1)
-Lower mold half
Knock-out pin
V, F
|x.F
(2) and (3)
Molded part
a. Lower operating temperatures are more desirable as they reduce viscosity making it easier to fill the cavity
b. This process can only be used for thermosets as they can thermally cure from monomer state
This process can be used for both thermosets and thermoplastics as they can both be thermally shaped
d. This process is suitable for rubber, PVC and polymethyl methacrylate
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Molecular weight range
Wi
8,000 - 20,000
0.05
0.02
20,000 – 32,000
0.15
0.08
32,000 - 44,000
0.21
0.17
44,000 – 56,000
0.28
0.29
56,000 - 68,000
0.18
0.23
68,000 - 80,000
0.10
0.16
80,000 - 92,000
0.03
0.05
Which of the following common polymers is this sample?
(This question has only one correct answer)
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Molecular weight range
8,000 - 20,000
20,000 - 32,000
32,000 - 44,000
44,000 - 56,000
56,000 - 68,000
68,000 -80,000
80,000 - 92,000
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Select one:
O a.
O b. DP 476
O C.
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DP = 664
O d. DP 544
O e. DP = 801
Xi
0.05
0.15
0.21
0.28
0.18
0.10
Wi
0.02
0.08
0.17
0.29
0.23
0.16
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b.
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c.
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d.
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e.
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O b. stress relaxation
O c. hysteresis
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Figure 3 shows the impact of temperature and stress on mechanical properties of
materials
(a) 1200
High temperature
or high stress
(b)
900
Medium temperature
or medium stress
Brittle
Ductile
Low temperature
or low stress
600
300
+Transition
temperature
-80
-40
40
80
Time
Temperature (°C)
Figure 3 (a) Izod impact test results for nylon thermoplastic polymer. (b) Creep
test results
Using Figure 3, explain:
(a) The dependence of failure modes on temperature.
(b) The effect of temperature changes and stress on the creep rate.
Impact strength (J/m)
Strain
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30% vol aramid fibers (Modulus of Elasticity - 121.68 GPa)
70% vol of a polycarbonate matrix (Modulus of Elasticity - 3.42 GPa)
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0.02
20,000 – 32,000
0.15
0.08
32,000 – 44,000
0.21
0.17
44,000 – 56,000
0.28
0.29
56,000 – 68,000
0.18
0.23
68,000 – 80,000
0.10
0.16
80,000 - 92,000
0.03
0.05
What would the weight average molecular weight of the sample be if, we had filtered the monomer mixture with a 44 kDa dialysis
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