21. Backwoods American, Inc. produces expensve water repellent down-filled parkas. The company implemented a total quality manage- ment program in 2014. Following are quality-related accounting data that have been accumulated for the fiveyear period after the program's start. Year 2015 2016 2017 2018 2019 Quality Costs (000) Prevention $3.2 10.7 28.3 426 50.0 Appraisal 26.3 29.2 30.6 24.1 19.6 Internal failure 39.1 51.3 48.4 35.9 32.1 External failure 118.6 110.5 105.2 91.3 65.2 Accounting Measures (000s) Sales $2,700.6 2,690.1 2,705.3 2,310.2 2,880.7

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2.1. Backwoods American, Inc, produces expensive water-repellent,
down-filled parkas. The company implemented a total quality-manage
ment program in 2014. Following are quality-related accounting data that
have been accumulated for the five-year period after the program's start.
Year
2015
2016
2017
2018
2019
Quality Costs (000s)
Prevention
$3.2
10.7
28.3
42.6
50.0
Appraisal
26.3
29.2
30.6
24.1
19.6
Internal failure
39.1
51.3
48.4
35.9
32.1
External failure
118.6
110.5
105.2
91.3
65.2
Accounting Measures (000s)
Sales
$2,700.6 2,690.1 2,705.3 2,310.2 2,880.7
Manufacturing
cost
420.9
423.4
424.7
436.1
435.5
a. Compute the company's total failure costs as a percentage of
total quality costs for each of the five years. Does there appear
to be a trend to this result? If so, speculate on what might have
caused the trend.
b. Compute prevention costs and appraisal costs, each as a per-
centage of total costs, during each of the five years. Speculate on
what the company's quality strategy appears to be.
c. Compute quality-sales indices and quality-cost indices for each of
the five years. Is it possible to assess the effectiveness of the compa-
ny's quality-management program from these index values?
d. List several examples of each quality-related cost-that is, pre-
vention, appraisal, and internal and external failure-that might
result from the production of parkas.
Transcribed Image Text:2.1. Backwoods American, Inc, produces expensive water-repellent, down-filled parkas. The company implemented a total quality-manage ment program in 2014. Following are quality-related accounting data that have been accumulated for the five-year period after the program's start. Year 2015 2016 2017 2018 2019 Quality Costs (000s) Prevention $3.2 10.7 28.3 42.6 50.0 Appraisal 26.3 29.2 30.6 24.1 19.6 Internal failure 39.1 51.3 48.4 35.9 32.1 External failure 118.6 110.5 105.2 91.3 65.2 Accounting Measures (000s) Sales $2,700.6 2,690.1 2,705.3 2,310.2 2,880.7 Manufacturing cost 420.9 423.4 424.7 436.1 435.5 a. Compute the company's total failure costs as a percentage of total quality costs for each of the five years. Does there appear to be a trend to this result? If so, speculate on what might have caused the trend. b. Compute prevention costs and appraisal costs, each as a per- centage of total costs, during each of the five years. Speculate on what the company's quality strategy appears to be. c. Compute quality-sales indices and quality-cost indices for each of the five years. Is it possible to assess the effectiveness of the compa- ny's quality-management program from these index values? d. List several examples of each quality-related cost-that is, pre- vention, appraisal, and internal and external failure-that might result from the production of parkas.
2.2. The Backwoods American company in Problem 2.1 produces
approximately 20,000 parkas annually. The quality management pro-
a the company implemented was able to improve the average per-
gram
centage of good parkas produced by 2% each year, beginning with 83%
good-quality parkas in 2015. Only about 20% of poor-quality parkas
can be reworked.
a. Compute the product yield for each of the five years.
b. Using a rework cost of $12 per parka, determine the manufac-
turing cost per good parka for each of the five years. What do these
results imply about the company's quality management program?
Transcribed Image Text:2.2. The Backwoods American company in Problem 2.1 produces approximately 20,000 parkas annually. The quality management pro- a the company implemented was able to improve the average per- gram centage of good parkas produced by 2% each year, beginning with 83% good-quality parkas in 2015. Only about 20% of poor-quality parkas can be reworked. a. Compute the product yield for each of the five years. b. Using a rework cost of $12 per parka, determine the manufac- turing cost per good parka for each of the five years. What do these results imply about the company's quality management program?
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