If an assembly line with 11 tasks has a cycle time of 40 seconds per unit and the total task time is 175 seconds, what is the theoretical minimum number of workstations?
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- As part of a major plant renovation project, the industrial engineering department has been asked to balance a revised assembly operation to achieve an output of 240 units per eight-hour day. Task times and precedence relationships are as follows: Task Duration(minutes) ImmediatePredecessor a 0.2 - b 0.4 a c 0.2 b d 0.4 - e 1.2 d f 1.2 c g 1.0 e, f Click here for the Excel Data File Do each of the following: a. Determine the minimum cycle time, the maximum cycle time, and the calculated cycle time. (Round your answers to 1 decimal place.) b. Determine the minimum number of stations needed. (Round your answer to the next whole number.) c. Assign tasks to workstations on the basis of greatest number of following tasks. Use longest processing time as a tiebreaker. If ties still exist, assume indifference in choice. d. Compute the percentage of idle time for the assignment in part d. Use the actual bottleneck cycle time in your calculation.…As part of a major plant renovation project, the industrial engineering department has been asked to balance a revised assembly operation to achieve an output of 230 units per 8-hour day. Task times and precedence relationships are as follows: Task Duration(minutes) ImmediatePredecessor a 0.2 - b 0.6 a c 0.4 b d 0.7 - e 1.6 d f 1.8 c g 2 e, fThe desired daily output for an assembly line is 540 units. This assembly line will operate 720 minutes per day. The following table contains information on this product's task times and precedence relationships: TASK TASK TIME(SECONDS) IMMEDIATEPREDECESSOR A 35 — B 25 A C 35 A D 55 B E 5 B F 15 C G 30 E-D H 5 F-G b. What is the workstation cycle time? c. Balance this line using the largest number of following tasks. Use the longest task time as a secondary criterion. (Leave no cells blank - be certain to enter "0" wherever required.)
- Francis Johnson’s plant needs to design an efficient assembly line to make a new product. The assembly line needs to produce 15 units per hour, and there is room for only four workstations. The tasks and the order in which they must be performed are shown in the following table. Tasks cannot be split, and it would be too expensive to duplicate any task. TASK TASK TIME (MINUTES) IMMEDIATE PREDECESSOR A 1 — B 2 — C 3 — D 1 A, B, C E 3 C F 2 E G 3 E What is the workstation cycle time required to produce 15 units per hour? Note: Round your answer to 1 decimal place. Balance the line to use the fewest possible workstations to meet the cycle time found in part (b). Use whatever method you feel is appropriate. What is the efficiency of your line balance, assuming the line operates at the cycle time from part (b)? Note: Round your answer to 1 decimal place.A company needs to rebalance a product layout for producing new plastic license plates. They plan to use the assembly line six hours in order to meet projected demand of 2,160 license plates each day. The following table describes the tasks involved in the production of this product: Without regard to projected demand, what is the maximum possible cycle time for this assembly line? Task Time (secs) Immediate Predecessor a 3 none b 4 none c 5 a,b d 7 none e 9 c,dA company is setting up an assembly line to produce 90 units per hour. The table below identifies the work elements, times, and immediate predecessors. Work Element Time (Sec.) Immediate Predecessor(s) A 25 - B 18 A C 20 A D 5 B, C E 12 C F 8 E G 16 D, F H 12 G What cycle time is required to satisfy the required output? What is the theoretical minimum number of stations?
- A manufacturer is designing a product layout for a new product productionIt plans to use a production line for 8 hours per day in order to meet forecasted demand of 70 units per day. The product requires 7 tasks in total. These tasks are namelyABC, D, E, F, and Grespectively. Task A does not have any predecessor to startTo start Task B.it requires Task A to be completedStarting tasks needs, the task B to be completed. Also, starting task Dneeded task B to be completed. Task E can only start upon completion of Task C. Whereas starting task F needs the completion of both the tasks D and E. Finally, starting task G needed task Fto be completed. The processing times for tasks, ABC, D. E. and G are 2.8, 2.1, 0.9, 1.0, 1.2, 1.8 and 4.7 minutes respectively. What should be the cycle time in minutes? a 4.7 b. None is the correct answer Oc 7.5 d6.86 e.As part of a major plant renovation project, the industrial engineering department has been asked to balance a revised assembly operation to achieve an output of 250 units per 8-hour day. Task times and precedence relationships are as follows: Task Duration(minutes) ImmediatePredecessor a 0.5 - b 0.4 a c 0.5 b d 0.3 - e 1.8 d f 1.9 c g 2 e, f Do each of the following: a. Determine the number of followers for each task. (Please answer number of tasks following task for A-G)Sue Helms Appliances wants to establish an assem-bly line to manufacture its new product, the Micro Popcorn Popper. The goal is to produce five poppers per hour. The tasks,task times, and immediate predecessors for producing one MicroPopcorn Popper are as follows:TASK TIME (min) IMMEDIATEPREDECESSORSA 10 —B 12 AC 8 A, BD 6 B, CE 6 CF 6 D, Ea) What is the theoretical minimum for the smallest number ofworkstations that Helms can achieve in this assembly line?b) Graph the assembly line, and assign workers to workstations.Can you assign them with the theoretical minimum?c) What is the efficiency of your assignment?
- A manutacturer is designing a product layout for a new product production. It plans to use a production line for B hours per day in order to meet forecasted demand of 100 units per day. The product requires 7 lasks in total. These tasks are namely, A, 8, CD, E, F, and G respectively. Task A does not have any predecessor to start. To start Task B, it requires Task A to be completed Starting tasks Cneeds, the tack B to be completed. Also, starting task D needed task B to be completed Task E can only start upon completion of Task C. Whescas starting lask F needs the completion of both the tasks D and E Finally, starting task G needed, task Fto be completed. 1the processing times for tasks, A BC D, E F, andG are 28, 2.1, 0.9, 1.0, 1.2, 1.8, are 4.7 minutes respectively. Applying the most following tasks nule for balancing the assembly line, with ties broken according to longest task time first, the tasks that will be assigned to the FIRST workstation are Select one OaAB, and C ODAB Oc None…Suppose we have a school building project. According to the breakdown structure, twenty work packages were constructed for this project. The seventh work package is the plumbing process, and this work package needs to be done within 4 weeks. The required number of hours to complete the plumbing processes is 420 hours. The total working hours per day, in general, is 8 hours and 7 working days were assumed for each week. The total available time for each plumber per week is 15 hours. Find the required number of plumbers for the 4 weeks. 5 plumbers 1 plumber 7 plumbers 6 plumbersA production line is to be designed for a job with three tasks. The task times are 0.3 minutes, 1.4 minutes, and 0.7 minutes. The minimum cycle time in minutes, is a. 24 minutes b. 1.4 minutes c. 0.3 minutes d. 0.7 minutes