Cost terms and Purposes Worksheet Solutions from Live Class
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York University *
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Course
1030
Subject
Industrial Engineering
Date
Dec 6, 2023
Type
xlsx
Pages
17
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We are a car manufacturing company - we make cars. Our cost object is a car, i.e. we are trying to assign cost
The car is being built in a factory and uses 20 machine hours. Based on the cost of the car, we will come up w
sure we recover the costs and earn our desired return.
Direct Manufacturing Costs
EXAMPLE
Direct Materials (DM)
Tires, transmission, engine, metal, upholstery, lights, Direct Manufacturing Labour (DML or DL)
Mechanic, welder, assembler, any wage based (like pe
MANUFACTURING OVERHEAD (MOH) = INDIRECT MANUFACTURING COSTS
Indirect Materials (IDM)
Glue, supplies, oil, paint, rags, lubricants
Indirect Manufacturing Labour (IDL)
Manufacturing supervisors, sanitation salaries, inspec
Other indirect costs
Plant insurance, depreciation, factory rent, property t
EXAMPLE
DIRECT MATERIALS (DM)
MANUFAC
Quantity
Cost per item
Total Cost
Manufactu
Metal
500
$6
$3,000
Sanitation Engine
1
$4,000
$4,000
Indirect ma
Seats
5
$200
$1,000
Plant insur
Panes of glass
8
$125
$1,000
depreciatio
radio
1
$1,000
$1,000
Property ta
tires
4
$100
$400
Utilities
$10,400
Plant repai
Inspection
DIRECT LABOUR (DL)
Hours
Wage Total Cost
Driver is m
Welder
10
$50
$500
Assembler
20
$50
$1,000
Mechanic
20
$65
$1,300
$2,800
In other wo
every mach
MANUFACTURING OVERHEAD (MOH)
the MOH.
Machine hours
20
MOH Allocation rate
$100
MOH Allocated
$2,000
TOTAL COST OF CAR
DM
$10,400
DL
$2,800
MOH Allocated
$2,000
Total Cost of car
$15,200
TARGET MARKUP (100%)
$15,200
We mark up cars 100% in order t
FINAL PRICE
$30,400
Gross Profit margin
50.0%
ACCURATE COSTING leads to acc
Imagine if we did NOT include M
we would be underrecovering th
PRODUCT VS PERIOD COSTS
PRODUCT COSTS = INVENTORIABLE COSTS = MANUFACTURING COSTS = DM + DML + MOH
PERIOD COSTS = nonproduct costs = nonmanufacturing costs = SG&A = operating expenses
TYPES OF INVENTORY FOR MANUFACTURING COMPANITES
TYPE
EXAMPLE
RM/DM
Raw/Direct Materials
steel, glass, etc. raw materials that are in the STORAGE
WIP
Work in Process/Progress
Products that are 1% complete to 99% complete, unfin
FG
Finished Goods
100% complete products.
ts to the car.
with a price to make
panes of glass
er hour) cost that we know how many hours they worked on the cost object
ctor salaries
taxes, utilities
CTURING OVERHEAD ESTIMATE for year
uring supervisors
$5,000,000
salaries
$700,000
aterials
$300,000
rance
$500,000
on
$600,000
axes
$500,000
$1,000,000
ir & maintenance
$400,000
$1,000,000
$10,000,000
machine hours
100,000 machine hours
$100.00 per machine hour
ords, in order to RECOVER indirect costs, for
hine hour that a car uses, we ALLOCATE $100 of
to get a gross profit margin of 50%
curate pricing to recover costs and get a target return.
MOH, we would not be getting the desired return as
he costs needed to make the car.
E ROOM
nished products in the WORKSHOP/FACTORY
Prepare a schedule of cost of goods manufactured in good form. Only input in the YELLOW cells.
The following costs relate to one month’s activity for Terrace Inc.
Indirect materials
$ 300 Rent on factory building
$ 500 Maintenance of equipment
$ 50 Direct material used
$ 1,200 Utilities on factory
$ 250 Direct labour
$ 1,500 Selling expense
$ 500 Administrative expense
$ 300 Work-in-process inventory, beginning
$ 600 Work-in-process inventory, ending
$ 800 Finished goods inventory, beginning
$ 500 Finished goods inventory, ending
$ 250 Direct Materials used
$1,200
Direct Labour
$1,500
Manufacturing Overhead:
Utilities on Factory
$250
Rent on Factory Building
$500
Indirect Materials
$300
Maintenance of Equipment
$50
Total Manufacturing Costs
$3,800
Add: WIP Beginning
$600
Less: WIP end
-$800
Make sure Cost of Goods Manufactured
$3,600
Add: Beg FG Inventory
$ 500 Less: Ending FG Inventory
$ (250)
Cost of Goods Sold
$3,850
STEP 1: Calculate Direct Materials Used.
DM used = Beg DM Inventory + Purchases of DM - Endin
STEP 2: Calculate total manufacturing costs incurred
MC incurred = DM Used + DML + MOH
STEP 3: Calculate Cost of Goods Manufactured
COGM = Manufacturing Costs Incurred + Beg WIP - End
STEP 4: Calculate Cost of Goods Sold
COGS = Beg FG Inventory + COGM - Ending FG Inventory
this number is negative
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