Lab3 Data

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Mechanical Engineering

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Dec 6, 2023

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Part 1 - G Modulus Calculation Diameter (in) T (in-lbf) Average ɛ Shear Angle, γ Shear Stress τ 1 122.44 29.83 33.9 31.865 63.73 623.581799429 240.19 49.72 58.8 54.26 108.52 1223.277625 334.69 71.7 84.76 78.23 156.46 1704.56217291 444.92 95.25 113.9 104.575 209.15 2265.95895297 540.42 115.66 136.68 126.17 252.34 2752.33645906 638.46 136.6 158.4 147.5 295 3251.65007893 723.89 160.68 177.48 169.08 338.16 3686.74149615 843.71 183.19 203.44 193.315 386.63 4296.97974515 Part 2 - Specimen Failure Material Diameter (in) Torque (in-lbf) Angle (degree) acrylic 0.5 231 1645.5 45C steel A1045 0.35 738 965 - steel A1018 0.35 599 1963.2 - ɛ 1 ɛ 2 ʘ failure 122.44240.19334.69444.9 9 9.5 10 10.5 11 11.5 Shea L Shear Modulus G
Step Load Average J Value 9.78474500909 1 10.8414864 0.0981748 11.2723703004 2 10.8414864 10.8945556239 3 10.8414864 10.8341331722 4 10.8414864 10.9072539394 5 10.8414864 11.0225426404 6 10.8414864 10.9023583397 7 10.8414864 11.1139325587 8 10.8414864 Shear Modulus G 0 50 100 150 200 250 300 350 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 f(x) = 11.1579064020101 x − 48.826334870523 R² = 0.999245416565328 Shear Stress vs Shear Angle Shear Angle, γ Shear Stress, τ 92540.42638.46723.89843.71 ar Modulus vs Load Sshear Modulus Average Load
400 450
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Part 1. Our data Temperature (°C) Impact Energy (J) nylon polyethylene aluminum 22 2.159 1.927 30.212 -196 - - 36.129 80 - - 37.218 Part 2. Plot Energy {J} vs. Temperature (°C) & comme Cast Steel, Izod test 18/8 Steel, Charpy Impact Temperature (°C) Impact Energy (J) Temperature (°C) Impact Energy (J) -175 25 22 90 -150 28 0 82 -125 35 -23 65 -100 40 -38 60 -75 49 -53 52 -50 56 -80 42 -25 62 -100 45 0 66 -120 45 25 68 -175 -150 -125 -100 -75 -50 -25 0 25 0 10 20 30 40 50 60 70 80 90 100 25 28 35 40 49 56 62 66 68 90 82 65 60 52 42 45 45 Energy vs Temperature Cast Steel, Izod Test 18/8 Steel, Charpy Test Temperature (°C) Energy (J) 0 5 10 15 20 25 30 35 40 Impact Energy (J)
ent about the material behavior observed. 1020 HR Steel, Izod Test Aluminum, Izod Test Temperature (°C) Impact Energy (J) Temperature (°C) Impact Energy (J) -78 10.087 -78 37.203 -20 45.975 -20 35.251 0 87.07 0 34.166 23 100.331 23 32.987 100 101.984 100 37.962 *convert ft-lbf to J -100 -50 0 50 100 150 0 20 40 60 80 100 120 5; 37.962 5; 101.984 Energy vs Temperature 1020 HR Steel Alumnium Temperature (°C) Impact Energy (J) 22 -196 80 0 5 0 5 0 5 0 5 0 Impact Energy vs Temperature Nylon Polyethylene Alumnium
Part 1. Make sure to identify which specimen corresponds to which color of steel. Brinell Test BHN red 4.46 183 88 1095 blue 4.79 157 76 1018 black 4.73 159 79 1045 You can double check HB numbers using this table: Other tests: 1020 Steel 1040 Steel Color of the steel specimen (1018, 1045 or Indentation Diameter (mm) Tensile Strength (ksi)
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Rockwell Brinell Rockwell B 45T B 45T 72 49 131 90 49 69 44 135 91 51 82 57 120 92 56 87 51 139 96 63 84 59 135 91 61 72 58 126 91 64 84 56 139 92 63 87 60 138 92 63 74 60 121 95 68 75 51 137 98 71 81 47 134 89 63 80 55 139 91 58 83 56 131 92 60 71 55 138 89 61 76 48 137 89 60 78 50 132 94 51 Average Average2 Average3 Average4 Average5 78.4 53.5 133.3 92.0 60.1 Standard Deviation Standard DeviationStandard DeviationStandard Deviation Standard Deviation 5.9 5.0 6.2 2.6 6.0 1020 Steel 1040 Steel Rockwell Brinell Rockwell B 45T B 45T 82 49 131 90 56 84 57 135 91 63 84 51 139 92 61 74 58 135 91 64 75 56 139 91 63 81 51 138 92 63 80 47 137 92 63 83 55 134 91 58 76 56 139 92 60 78 55 131 94 61 50 138 60 137 132 Average Average2 Average3 Average4 Average5 79.7 53.2 135.8 91.6 61.1
Convert to tensile strength using the nomograph: (also available 1090 Steel
Brinell Rockwell Brinell B 45T 1.Take the a 103 93 68 207 2.Throw ou 102 98 72 201 3.Recalcula 170 96 63 197 4.Find the t 197 99 65 201 5.Plot the g 163 100 61 229 170 99 68 223 187 97 67 207 163 98 68 207 217 96 60 197 229 99 66 207 179 98 64 207 187 97 67 207 156 99 68 197 170 85 69 197 201 96 69 207 159 97 72 207 Average6 Average7 Average8 Average9 172.1 96.7 66.7 206.1 Standard Deviation Standard Deviation Standard DeviationStandard Deviation 34.2 3.6 3.4 8.9 1090 Steel Brinell Rockwell Brinell B 45T 170 98 68 207 197 96 65 201 163 99 68 201 170 100 67 207 187 99 68 207 163 97 66 207 179 98 64 207 187 96 67 207 156 99 68 207 170 98 69 207 201 97 69 159 99 96 Average6 Average7 Average8 Average9 175.2 97.8 67.2 205.8
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on slide 10)
average and the standard deviation of each test column separately. ut any data point that is plus or minus one standard deviation away from the average. ate the average using the modified data tensile strength using the nomograph given corresponding to the new average. graphs mentioned on the slides. 1018 Steel Rockwell B Rockwell N15 Brinell 1st. Average 78.4 53.5 133.3 Std. Dev 5.9 5 6.2 Average + Std. Dev 84.3 58.5 139.5 Average - Std. Dev 72.5 48.5 127.1 New Average 79.7 53.2 135.8 Tensile Strength 75 70 65 0 0.2 1045 Steel Rockwell B Rockwell N15 Brinell 0.4 1st. Average 92 60.1 172.1 0.6 Std. Dev 2.6 6 34.2 0.8 1 Average + Std. Dev 94.6 66.1 206.3 Average - Std. Dev 89.4 54.1 137.9 New Average 91.6 61.1 175.2 Tensile Strength 89 302 80 1095 Steel Rockwell B Rockwell N15 Brinell 1st. Average 96.7 66.7 206.1 Std. Dev 3.6 3.4 8.9 Average + Std. Dev 100.3 70.1 215
Average - Std. Dev 93.1 63.3 197.2 New Average 97.8 67.2 205.8 Tensile Strength 105 305 102
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0 0.2 0.4 0 50 100 150 200 250 Rockwell Hardness # vs % Ca 45T Brinell % Carbon Content Rockwell #HB 0 0.2 0.4 0 50 100 150 200 250 300 350 105 305 102 Tensile Strength vs Carbon Content 1018 Steel 1045 Steel 1095 Steel % Carbon Content Tensile Strength (ksi)