OPERTATIONS MGMT:SUSTAINABILITY
2nd Edition
ISBN: 9781323751718
Author: HEIZER
Publisher: PEARSON
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Chapter 14, Problem 1P
You have developed the following simple product structure of items needed for your gift bag for a rush party for prospective pledges in your organization. You
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You have developed the following simple product structure of items needed for your gift bag for a rush party for prospective pledges in your organization. You forecast
300 attendees. Assume that there is no inventory on hand of any of the items. Explode the bill of material. (Subscripts indicate the number of units required.)
K(1)
L(5)
M(3)
J
Determine the number of units of each item required.
Item K:
Item L:
Item M:
Consider the following product structure (bill of material).
One hundred and fifty (150) units of Product A are needed in week 10. Assuming no on-hand inventory of A exists, explode the bill of material, and use the following information to construct a net requirements plan for all the items. You must use the template provided by the instructor and provide all the information needed on the template. There are no scheduled receipts for all the items.
Item
On-hand
Inventory
Lead time
(weeks)
A
0
2
B
20
2
C
10
1
D
0
3
E
5
1
F
10
3
Item:
LT=
1
2
3
4
5
6
7
8
9
10
11
12
Gross Requirements
Scheduled Receipts
Projected on Hand
Net Requirements…
Product A is assembled from two units of S1 and threeunits of S2. S1 is made of one unit of C1, four units of C2,and one unit of C3. S2 is made of three units of C2 and twounits of C3.a. Draw a product structure diagram for product A.b. How many C3’s are needed to fill an order for 100 A’s?c. Assume no inventory on hand, products take one day toassemble, subassemblies take two days and components take three days. When should an order be released for C3 if the 100 A’s are needed by day 7?
Chapter 14 Solutions
OPERTATIONS MGMT:SUSTAINABILITY
Ch. 14 - Ethical Dilemma For many months your prospective...Ch. 14 - What is the difference between a gross...Ch. 14 - Prob. 2DQCh. 14 - What are the similarities between MRP and DRP?Ch. 14 - How does MRP II differ from MRP?Ch. 14 - Which is the best lot-sizing policy for...Ch. 14 - What impact does ignoring carrying cost in the...Ch. 14 - MRP is more than an inventory system; what...Ch. 14 - What are the options for the production planner...Ch. 14 - Master schedules are expressed in three different...
Ch. 14 - What functions of the firm affect an MRP system?...Ch. 14 - Prob. 11DQCh. 14 - Prob. 12DQCh. 14 - Prob. 13DQCh. 14 - Prob. 14DQCh. 14 - As an approach to inventory management, how does...Ch. 14 - Prob. 16DQCh. 14 - Use the Web or other sources to: a) Find stories...Ch. 14 - Prob. 18DQCh. 14 - Prob. 19DQCh. 14 - You have developed the following simple product...Ch. 14 - You are expected to have the gift bags in Problem...Ch. 14 - Prob. 3PCh. 14 - Your boss at Xiangling Hu Products, Inc., has just...Ch. 14 - The demand for subassembly S is 100 units in week...Ch. 14 - Prob. 6PCh. 14 - Prob. 7PCh. 14 - Prob. 8PCh. 14 - Prob. 9PCh. 14 - Prob. 10PCh. 14 - Prob. 11PCh. 14 - Prob. 12PCh. 14 - Prob. 13PCh. 14 - Prob. 14PCh. 14 - You are product planner for product A (in Problem...Ch. 14 - Prob. 16PCh. 14 - Heather Adams, production manager for a Colorado...Ch. 14 - Prob. 22PCh. 14 - Data Table for Problems 14.22 through 14.25 ...Ch. 14 - Develop a POQ solution and calculate total...Ch. 14 - Using your answers for the lot sizes computed in...Ch. 14 - M. de Koster, of Rene Enterprises, has the master...Ch. 14 - Grace Greenberg, production planner for Science...Ch. 14 - Prob. 29PCh. 14 - Prob. 30PCh. 14 - Courtney Kamauf schedules production of a popular...Ch. 14 - Using the data for the coffee table in Problem...Ch. 14 - Prob. 1.1VCCh. 14 - Prob. 1.2VCCh. 14 - Prob. 1.3VCCh. 14 - MRP at Wheeled Coach Wheeled Coach, the worlds...Ch. 14 - MRP at Wheeled Coach Wheeled Coach, the worlds...Ch. 14 - Prob. 2.3VC
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- As the production planner for Xiangling Hu Products, Inc., you have been given a bill of material for a bracket that is made up of a base, 2 springs, and 4 clamps. The base is assembled from 2 clamps and 1 housing. Each clamp has 1handle and 1 casting. Each housing has 2 bearings and 2 shafts. There is no inventory on hand. Part 3 b) Determine the gross quantities needed of each item if you are to assemble 150 brackets. Base: enter your response here units (enter your response as a whole number). Spring: enter your response here units (enter your response as a whole number). Clamp: enter your response here units (enter your response as a whole number). Housing: enter your response here units (enter your response as a whole number). Handle: enter your response here units (enter your response as a whole number). Casting: enter your response here units (enter your response as a whole number). Bearing: enter…arrow_forwardProduct A is assembled from two units of S1 and threeunits of S2. S1 is made of one unit of C1, four units of C2,and one unit of C3. S2 is made of three units of C2 and twounits of C3.a. Draw a product structure diagram for product A.b. How many C3’s are needed to fill an order for 100 A’s?c. Assume no inventory on hand, products take one day to assemble, subassemblies take two days and compo-nents take three days. When should an order be re-leased for C3 if the 100 A’s are needed by day 7?arrow_forwardA firm that produces electric golf carts has just received an order for 200 carts, which must be ready for delivery at the start of week 8. Information concerning the product structure, lead times, and quantities on hand is shown in the following table. Use this information to do each of the following: a. Develop a material requirements plan that will provide 200 golf carts by week 8, assuming lot-for-lot ordering. (Excel)arrow_forward
- You have developed the following simple product structure of items needed for your gift bag for a rush party for prospective pledges in your organization. You forecast 200 attendees. Assume that there is no inventory on ha nd of any of the items. Explode the bill of material. (Subscripts indicate the number of units required.)arrow_forwardA partially completed inventory record for the motor sub-assembly is shown in Figure 11.39. a. Complete the last three rows of the record by using the L4L rule. b. Complete the last three rows of the record by using the POQ rule with P = 2. c. Complete the last three rows of the record by using the POQ rule with P = 2. d. If it costs the company $1 to hold a unit in inventory from one week to the next, and the cost to release an order is $50, which of the lot sizing rules used above will provide the lowest inventory holding + order release cost?arrow_forwardInformation concerning the product structure, lead times, and quantities on hand for an electric golf cart is shown in the following table. Use this information to do each of the following: a. Draw the product structure tree.b. Draw the assembly time chart.c. Develop the material requirements plan that will provide 200 golf carts at the start of week 8, assuming lot-for-lot ordering.arrow_forward
- What is the lead time (in weeks) to respond to a customer order for product A, based on the BOM shown in Figure,assuming no existing inventories or scheduled receipts?arrow_forwardWhat are the net requirements of each item in the MPS? Item Net Requirements X A B C D E F Garrow_forwardRipeka, the warehouse manager at Hine would like to update the company’s inventory locator system so that the picking operation can be streamlined. While conceptually simple to do, she knows that there will be several steps to the update process that will have to be carefully managed. She needs to complete upgrade and train her staff in operating the new system before the busy season, which is only 4 months away. She identifies the various activities, expected time duration, predecessors and costs, as shown in the table. Identify the project cost. Ripeka is interested to complete the project three weeks early before starting the busy season. How much additional cost the project will incur for completing the project three weeks early?arrow_forward
- Ripeka, the warehouse manager at Hine would like to update the company’s inventory locator system so that the picking operation can be streamlined. While conceptually simple to do, she knows that there will be several steps to the update process that will have to be carefully managed. She needs to complete upgrade and train her staff in operating the new system before the busy season, which is only 4 months away. She identifies the various activities, expected time duration, predecessors and costs, as shown in the table. Draw the AON Network, and then determine the critical path. [Show your workings, using the grid network.] Identify the project duration – is this project feasible within the required timeframe?arrow_forwardYou have developed the following simple product structure of items needed for your gift bag for a rush party for perspective pledges in your organization. You forecast 200 atendees. You are expected to have the gift bags ready at 5 pm. However, you need to personalize the items. The lead time is 1 hour to assemble 20” Js once the other items are prepared. The other items will take a while as well. Given the volunteers you have, the other time estimates are item K ( 1 hour), item L (1 hour), and item M (3 hours). Develop a time-phased assembly plan to prepare the gift bagsarrow_forwardAs the production planner for Xiangling Hu Products, Inc., you have been given a bill of material for a bracket that is made up of a base, 2 springs, and 4 clamps. The base is assembled from 1 clamp and 2 housings. Each clamp has 1 handle and 1 casting. Each housing has 2 bearings and 1 shaft. There is no inventory on hand. A. Design a product structure noting the quantities for each item and show the low-level coding. B. Determine the gross quantities needed of each item if you are to assemble 50 brackets. C. Compute the net quantities if there are 25 of the base and 100 of the clamp in stock.arrow_forward
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