OPERATIONS MANAGEMENT W/ MYLAB <C> 2018
18th Edition
ISBN: 9781323875476
Author: HEIZER
Publisher: Pearson Custom Publishing
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Chapter 16, Problem 7P
Summary Introduction
To determine: The number of Kanbans
Concept introduction:
The Japanese word for card is termed as Kanban and has critical application in the “Just in Time” concept. The JIT philosophy was developed to reduce the inventory holding costs at various levels of the production chain. The materials are supplied to the process area just when they are needed in a particular operation. Supplying the materials before they are actually needed, adds to inventory carrying costs. It also may result in more space being occupied, additional handling, spoilage, obsolescence and so on.
The Kanban system relies on visual or simple signals to indicate to production systems that the product is needed.
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Students have asked these similar questions
Krupp Refrigeration, Inc., is trying to reduce inventory and wants you to install a kanban system for compressors on one of itsassembly lines. Determine the size of the kanban and the number of kanbans (containers) needed.Setup cost = $10Annual holding cost per compressor = $100Daily production = 200 compressorsAnnual usage = 25,000 (50 weeks * 5 days each * daily usage of 100 compressors)Lead time = 3 daysSafety stock = 1
2 day’s production of compressors
The required number of kanbans equals:a) I.b) Demand during lead time I Qc) Size of container.d) Demand d uring lead time.e) Demand during lead time+ Safety stock I Size of container
Pauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed.
Setup cost
$30
Annual holding cost
$100
per subassembly
Daily production
20
subassemblies
Annual usage
2,500
(50
weeks×5
days
each×daily
usage of
10
subassemblies)
Lead time
12
days
Safety stock
2
days' production
Kanban container size = (enter your response here )units (round your response to the nearest whole number).
Chapter 16 Solutions
OPERATIONS MANAGEMENT W/ MYLAB <C> 2018
Ch. 16 - Prob. 1EDCh. 16 - Prob. 1DQCh. 16 - Prob. 2DQCh. 16 - Prob. 3DQCh. 16 - Prob. 4DQCh. 16 - Prob. 5DQCh. 16 - Prob. 6DQCh. 16 - Prob. 7DQCh. 16 - Prob. 8DQCh. 16 - Prob. 9DQ
Ch. 16 - Prob. 10DQCh. 16 - Prob. 11DQCh. 16 - Prob. 12DQCh. 16 - Prob. 1PCh. 16 - Prob. 2PCh. 16 - Prob. 3PCh. 16 - Prob. 4PCh. 16 - Prob. 5PCh. 16 - Prob. 6PCh. 16 - Prob. 7PCh. 16 - Prob. 8PCh. 16 - Prob. 9PCh. 16 - Prob. 10PCh. 16 - Prob. 1.1VCCh. 16 - Prob. 1.2VCCh. 16 - Prob. 1.3VCCh. 16 - Prob. 2.1VCCh. 16 - Prob. 2.2VCCh. 16 - Prob. 2.3VCCh. 16 - Prob. 2.4VC
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, operations-management and related others by exploring similar questions and additional content below.Similar questions
- Pauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost $30 Annual holding cost $125 per subassembly Daily production 30 subassemblies Annual usage 3,000 (50 weeks×5 days each×daily usage of 12 subassemblies) Lead time 12 days Safety stock 4 days' production Part 2 Kanban container size = enter your response here units (round your response to the nearest whole number).arrow_forwardCletus and Spike Company is implementing a Kanban system for a heated water bowl manufacturing line that produces 1,500 units in an eight-hour day. The heating element has a waiting time of 30 minutes and a processing time of one hour. The container size is 40 heating elements, and the safety factor is 15 percent. How many Kanban cards should be used? a. 9 b. 12 c. 2 d. 27arrow_forwardDiscuss kanbans and why are they used in lean systems? Highlight this.arrow_forward
- Hartley Electronics, Inc., in Nashville, producesshort runs of custom airwave scanners for the defense industry.The owner, Janet Hartley, has asked you to reduce inventory byintroducing a kanban system. After several hours of analysis, youdevelop the following data for scanner connectors used in onework cell. How many kanbans do you need for this connector?arrow_forwardPauline Found Manufacturing, Inc., is moving tokanbans to support its telephone switching-board assemblylines. Determine the size of the kanban for subassemblies and thenumber of kanbans needed.Setup cost = $30 Annual holding cost = $120 per subassemblyDaily production = 20 subassembliesAnnual usage = 2,500 (50 weeks * 5 days each* daily usage of 10 subassemblies)Lead time = 16 daysSafety stock = 4 days> production of subassembliesarrow_forwardDescribe kanbans and why are they used in lean systems ?arrow_forward
- What are kanbans and why are they used in lean systems?arrow_forwardTej Dhakar's company wants to establish kanbans to feed a newly established work cell. The following data have been provided. Note: This is a level production system. Daily demand 275 units Production lead time 0.50 day Safety stock 0.25 day Kanban size 50 units How many kanbans are needed? enter your response here kanbans (round your response to the nearest whole number).arrow_forwardPlease do not give solution in image format thanku Suppose that a lean work center is being operated with a lot size of 50 units. Assume that 200 parts are demanded per hour and it takes three hours to circulate a container, including all setup, run, move, and idle time. A. Calculate the number of kanban containers required. B. What is the maximum inventory that will accumulate? C. What can be done to reduce the inventory level? Suggest alternatives.arrow_forward
- Tej Dhakar's company wants to establish kanbans to feed a newly established work cell. The following data have been provided. Note: This is a level production system. Daily demand 200 units Production lead time 2.00 days Safety stock 1.00 day Kanban size 50 units How many kanbans are needed? enter your response here kanbans (round your response to the nearest whole number).arrow_forwardMaggie Moylan Motorcycle Corp. uses kanbans tosupport its transmission assembly line. Determine the size of thekanban for the mainshaft assembly and the number of kanbansneeded. Setup cost = $20Annual holding costof mainshaft assembly = $250 per unitDaily production = 300 mainshaftsAnnual usage = 20,000 (= 50 weeks * 5 days each* daily usage of 80 mainshafts)Lead time = 3 daysSafety stock = 1 2 day>s production of mainshaftsarrow_forwardSuppose that a lean work center is being operated with a lot size of 50 units. Assume that 200 parts are demanded per hour and it takes three hours to circulate a container, including all setup, run, move, and idle time.a. Calculate the number of kanban containers required.b. What is the maximum inventory that will accumulate?c. What can be done to reduce the inventory level? Suggest alternatives.arrow_forward
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