Precision Machining Technology (MindTap Course List)
2nd Edition
ISBN: 9781285444543
Author: Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Publisher: Cengage Learning
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Textbook Question
Chapter 5.3, Problem 5RQ
Calculate spindle RPM and machining time for cutting a 1.5" diameter 4" long at 225 SFPM using a feed rate of 0.004".
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Find the machining time required to turn a mild steel rod from 65mm to 58 mm over a length of 100 mm by using a carbide insert. If the approach length and over run length is taken as 5 mm, Cutting speed as 20 m/min and feed is =0.2 mm/rev, and the depth of cut is 0.5mm
A tool with zero rake angle used in orthogonal cutting when its clearance angle a is changed from 10 to 7 deg, Calculate the approximate % change in the life of the tool.
Figure and table given below shows the design details of a taper turning operation with a cutting speed of 22 m/ minute, feed 0.2 mm/ revolution; Depth of cut of 0.5 mm.
(c) Time for n passes to complete taper turning in minutes .
Chapter 5 Solutions
Precision Machining Technology (MindTap Course List)
Ch. 5.1 - List the four main parts of the engine lathe.Ch. 5.1 - What are the two main purposes of the lathe...Ch. 5.1 - What part of the lathe is used to set the feed...Ch. 5.1 - Prob. 4RQCh. 5.1 - Prob. 5RQCh. 5.1 - What is the purpose of the leads crew of a lathe?Ch. 5.1 - What two functions can the lathe tailstock...Ch. 5.1 - The standard taper in most lathe tailstocks is the...Ch. 5.1 - Define the swing and the bed length of a lathe.Ch. 5.2 - What is the special name for the type of jaw-type...
Ch. 5.2 - The most common variation of the above chuck has...Ch. 5.2 - Name two material shapes that can be properly held...Ch. 5.2 - List two advantages of using a self-centering...Ch. 5.2 - Name two material shapes that can be properly held...Ch. 5.2 - List three benefits of holding a workpiece between...Ch. 5.2 - List three potential advantages of using an...Ch. 5.2 - List three characteristics of a workpiece that...Ch. 5.2 - What type of mandrel would be ideal for gripping a...Ch. 5.2 - Name the type of tailstock center that raid be...Ch. 5.2 - What two auxiliary devices can be used to...Ch. 5.2 - Explain the differences between the two auxiliary...Ch. 5.2 - Name the device that is used to transmit the...Ch. 5.2 - Which two tool posts are the most efficient if...Ch. 5.2 - Which device may be used for either toolholding or...Ch. 5.3 - If a 0.050" depth of cut is taken on the diameter...Ch. 5.3 - A lathe cross slide uses a diameter-reading...Ch. 5.3 - In what units are feed rates measured for lathe...Ch. 5.3 - Are deeper cuts used for roughing or finishing...Ch. 5.3 - Calculate spindle RPM and machining time for...Ch. 5.3 - List three safety precautions related to clothing...Ch. 5.3 - What two materials are most commonly used for...Ch. 5.3 - What feature of a lathe cutting tool has a direct...Ch. 5.3 - Is a left-hand or right-hand tool normally used...Ch. 5.3 - What part of the lathe is used to feed the tool...Ch. 5.3 - When facing, why should the tool not be fed past...Ch. 5.3 - Should a left-hand or right-hand tool be used when...Ch. 5.3 - When and how should chips he removed from the work...Ch. 5.3 - What are two reasons for center drilling on the...Ch. 5.3 - When drilling and reaming on the lathe, how are...Ch. 5.3 - How can hole depth be controlled during drilling...Ch. 5.3 - What are two reasons boring may be selected to...Ch. 5.3 - Why must extra care be taken when performing...Ch. 5.3 - How can a tap be aligned when threading a hole on...Ch. 5.3 - Briefly define form cutting.Ch. 5.3 - How do grooving and cutoff speeds compare to...Ch. 5.3 - How can tool binding be overcome when cutting deep...Ch. 5.3 - List the two basic knurl patterns.Ch. 5.3 - How is knurling different from other lathe...Ch. 5.3 - List and briefly describe the two different types...Ch. 5.4 - The distance of actual contact of two mating...Ch. 5.4 - What feature of mating threads determines the...Ch. 5.4 - How many classes of fit are there in the Unified...Ch. 5.4 - Determine the major diameter limits for the...Ch. 5.4 - Determine the minor diameter limits for the...Ch. 5.4 - Determine the pitch diameter limits for the...Ch. 5.4 - Determine the approximate compound-rest in-feed...Ch. 5.4 - What is the name for the rotating device that...Ch. 5.4 - When threading, what is the reason for feeding the...Ch. 5.4 - Prob. 10RQCh. 5.4 - Why should the depth of cut be reduced for each...Ch. 5.4 - What dimension of the thread is measured by using...Ch. 5.4 - What measuring tool is used to visually inspect...Ch. 5.4 - List two applications of Acme threads.Ch. 5.4 - What type of thread is machined on a tapered...Ch. 5.5 - Briefly define a taper.Ch. 5.5 - What is the difference between an included angle...Ch. 5.5 - What does TPI stand for in relation to tapers?Ch. 5.5 - What are the TPI and TPF of a part with end...Ch. 5.5 - What are the corresponding centerline and included...Ch. 5.5 - What is the corresponding centerline angle of a...Ch. 5.5 - What is the limitation of the tool bit taper...Ch. 5.5 - What must be known to use the compound-rest taper...Ch. 5.5 - What taper turning methods allow use of the lathes...Ch. 5.5 - What two steps can be taken to eliminate backlash...Ch. 5.5 - The TPI specified on a print is 0.030". If...Ch. 5.5 - If TPF is 0.42", how much movement should register...Ch. 5.5 - What is the benefit of using the offset tailstock...Ch. 5.5 - What are two ways to reduce uneven pressure on...Ch. 5.5 - Calculate tailstock setover for a 13.5" part with...
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