AERO214 Axial Loading
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Tension Test
INTRODUCTION Tensile testing is performed on materials to ascertain important mechanical properties like
Young’s modulus, tensile strength, yield strength, ductility and fracture strength. The
fundamental purpose of a tensile test is to determine the deformation response of a given
material under a specified load. This information is critical in the design of load carrying
structural members. Tensile tests are performed with specimens of various geometries. Often, a
specimen with a circular or flat rectangular cross section is used. In this laboratory experiment,
we will be using a flat rectangular configuration. OBJECTIVES • To understand how a tensile test is performed and how to obtain the relevant material properties
• To determine the following properties for given metallic specimens (Aluminum 6061, 316
Stainless Steel, and 1018 Carbon Steel) using a uniaxial tensile test: Young’s modulus, E Yield strength, σ
Tensile strength, Strain to failure Lab-Specific Information
Each lab group will conduct the experimental portion for the entirety of the lab, examining the
response of each of the three samples to tensile loading. Each group will be responsible for
writing a lab report due two weeks after the date the lab was conducted. Axial Loading:
This lab examines the elastic and plastic deformation of an axially-loaded material to failure.
Three separate materials are examined in this work. Each lab group is responsible for developing
stress-strain curves to obtain a deeper understanding of constitutive relationships, strain
hardening, strength, and failure. THEORY
Inputs: F
Measured Outputs: ∆ L
Calculated Outputs: ε
, E
Known Parameters: A, L, For a rod with gage length L with both ends fully constrained (no
translational or rotational movement allowed), the applied force can be
converted to stress by dividing the applied load by the cross-sectional
area:
L
σ
=
F
A
The axial strain ε
can be obtained – correlating the change in length of the sample (
∆ L
) to
the original gage length. ε
=
∆ L
L
The sample geometry shown in the shape is referred to as a dog bone sample. We use the gage
length (measured from the beginning of curvature of the sample) rather than the total length in
calculating the strain. This is because the deformation scales inversely with cross-sectional area:
The two “heads” of the sample experience much less strain than the gage length, and the strain in
the heads is considered to be negligible. A COUPLE OF KEY TERMS
The modulus of elasticity
: also known as the young’s modulus – can be obtained for an elastic
response of the material.
E
=
σ
ε
Elastic modulus does not use data from the plastic regime
or failure regime
of the stress-strain
curve.
Gage Length:
constant-radius section of experimental sample.
Necking: visible reduction in cross-sectional area in a sample at the point where failure is
imminent. Strain to failure:
The maximum strain that the sample can take right before rupture.
Yield stress:
The minimum stress required for the solid to undergo plastic deformation.
Energy to failure:
The energy per unit volume of the material required to break the sample. It is
equal to the area under the stress-strain curve.
TEST PROCEDURE
This lab examines three
separate materials:
Aluminum 2024
Aluminum 6061
ASTM-A36 Carbon Steel
For each material, begin by obtain the gage length and cross-sectional dimensions of each
sample. Each sample will be loaded to fracture in the INSTRON tensile testing apparatus, seen
below:
Figure 1: Instron Test Apparatus
The test methods for each of the tests below have already been programmed into the INSTRON
Bluehill software package. These methods will automatically output the force and deformation
data to an excel sheet, with a separate sheet for each run, which you can email to yourself for
data analysis.
Aluminum 6061 and 316 Stainless Samples ONLY: Loading to Fracture
1.
Position your sample in the test apparatus, zeroing the force and deformation gages or
readings
2.
Log in to the computer with your TAMU ID and password, then access the data folder on
the desktop window. Each run will store data to this folder. Open the Instron software
package on the desktop window. Upon opening, enter the userID and password provided
by the TA.
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Related Questions
1. Plot the engineering stress & strain diagram of
an alloy having a tensile test result found in
Table 1. The tensile test specimen has a
diameter of 12.5mm and a gage length of
50.0mm.
The given alloy is used to make a 30.0mm diameter
cylinder, which is placed inside a hardened circular
steel casement with a 30.01mm inner diameter.
Table 1: Tensile test results of an alloy
Change In Length
(mm)
Change In Diameter
(mm)
Load (kN)
0.000
0.0000
0.0000
4.364
0.0254
0.0019
-0.0057
13.092
0.0762
21.819
0.1270
0.0095
30.547
32.729
0.1778
0.7620
34.911
3.0480
30.01 mm O
F
Rigid Plate
Cylindrical Alloy
-Steel casement
Figure k Section view of the steel casement
encapsulating the cylindrical alloy
2. Determine the required minimum value of F
such that the cylindrical alloy would touch the
walls of the steel casement.
arrow_forward
1. Plot the engineering stress & strain diagram of
an alloy having a tensile test result found in
Table 1. The tensile test specimen has a
diameter of 12.5mm and a gage length of
50.0mm.
The given alloy is used to make a 30.0mm diameter
cylinder, which is placed inside a hardened circular
steel casement with a 30.01mm inner diameter.
Table 1: Tensile test results of an alloy
Change In Length
(mm)
Change In Diameter
(mm)
Load (kN)
0.000
0.0000
0.0000
4.364
0.0254
-0.0019
13.092
0.0762
-0.0057
21.819
0.1270
-0.0095
30.547
0.1778
32.729
0.7620
34.911
3.0480
30.01 mm Ø
F
Rigid Plate
Cylindrical Alloy
- Steel casement
Figure 1: Section view of the steel casement
encapsulating the cylindrical alloy
2. Determine the required minimum value of F
such that the cylindrical alloy would touch the
walls of the steel casement.
arrow_forward
The following data are obtained from a tensile test of a copper specimen.
- The load at the yield point is 157 kN.
- Length of the specimen is 23 mm.
- The yield strength is 89 kN/mm2.
- The percentage of elongation is 45 %.
Determine the following
Diameter of the specimen,
Final length of the specimen,
Stress under an elastic load of 18 kN,
Young's Modulus if the elongation is 1.3 mm at 18 kN
and
Final diameter if the percentage of reduction in area is
25 %.
Fine this ans
1-Initial Cross-sectional Area (in mm2)
2-The Diameter of the Specimen (in mm)
3-Final Length of the Specimen (in mm)
4-Stress at the elastic load (in N/mm2)
5-Young's Modulus of the Specimen (in N/mm2)
6-Final Area of the Specimen at Fracture (in mm)
7-Final Diameter of the Specimen after Fracture (in mm)
arrow_forward
The following data were obtained from the tensile test of Aluminum alloy. The initial diameter of testspecimen was 0.505 inch and gauge length was 2.0 inch. Plot the stress strain diagram and determine(a) Proportional Limit (b) Modulus of Elasticity (c) Yield Stress at 0.2% offset (d) Ultimate Stress and(e) Nominal Rupture Stress.
arrow_forward
The following data are obtained from a tensile test of a copper specimen.
- The load at the yield point is 143 kN.
- Length of the specimen is 29 mm.
- The yield strength is 71 kN/mm2.
- The percentage of elongation is 48 %.
Determine the following
Diameter of the specimen,
Final length of the specimen,
Stress under an elastic load of 18 kN,
Young's Modulus if the elongation is 1 mm at 18 kN and
Final diameter if the percentage of reduction in area is 29 %.
Initial Cross-sectional Area 2.01 mm2.
The Diameter of the Specimen 1.59 mm.
Final Length of the Specimen 42.92 mm.
Stress at the elastic load 8955.22 N/mm2.
Find:
Young's Modulus of the Specimen (in N/mm2)
Final Area of the Specimen at Fracture (in mm)
Final Diameter of the Specimen after Fracture (in mm)
arrow_forward
The following data are obtained from a tensile test of a copper specimen.
- The load at the yield point is 143 kN.
- Length of the specimen is 29 mm.
- The yield strength is 71 kN/mm2.
- The percentage of elongation is 48 %.
Determine the following
Diameter of the specimen,
Final length of the specimen,
Stress under an elastic load of 18 kN,
Young's Modulus if the elongation is 1 mm at 18 kN and
Final diameter if the percentage of reduction in area is 29 %.
FIND:
Young's Modulus of the Specimen (in N/mm2)
Final Area of the Specimen at Fracture (in mm)
Final Diameter of the Specimen after Fracture (in mm)
arrow_forward
Define the given terms related to mechanical properties of materials.
1. Nanoindentation
2. Neckling
3. Newton’s material
4. Notch sensitivity test
5. Offset strain value
arrow_forward
hings
The following results were obtained during a tensile test to destruction on a mild steel test piece
of diameter 15.96mm and 80mm gauge length
Extension for a load of 40KN =
0.08mm
Maximum load applied during test = 93kN
Diameter at fracture = 12.85mm
%3D
Final length between gauge points 106mm
From these results, determine:
i) The modulus of elasticity for mild steel
ii) The tensile strength
iii) Percentage of elongation
iv) Percentage of reduction in area
arrow_forward
The following stress-strain curve was prepared based on a tensile test of a specimen that had a circular cross-section. The gage
diameter of the specimen was 0.25 inches and the gage length was 4 inches. The stress scale of the stress-strain diagram is
given with the factor a = 10 ksi. Estimate:
(a) The modulus of elasticity.
(b) The ultimate strength.
(c) The yield strength (0.2% offset).
(d) The percent elongation at fracture.
2013 Michael Swanbom
STRESS VS. STRAIN
BY NC SA
7a
bat
Sat
2at
at
0.05
STRAIN
0.01
0.04
0.06
0.08
0.02
0.03
0.07
0.09
STRESS
arrow_forward
In tensile test a plain carbon steel
specimen has a (40mm) gauge length
and the Final area (A final) of specimen
after tensile test was 264.327. The load
which caused fracture was (122.5 KN).
After fracture, the final length was
47.516mm
The true stress at fracture is less
than engineering stress at fracture
True
False
arrow_forward
The results of a tensile test are:
Diameter of the specimen
Gauge length
Load at limit of Proportionality
Extension at the limit of Proportionality
Maximum Load
: 10mm
:40 mm
:80kN
: 0.06mm.
:100 kN
Calculate ultimate tensile stress and young's modulus.
arrow_forward
The results of a tensile test are:
Diameter of the specimen
Gauge length
Load at limit of Proportionality
Extension at the limit of Proportionality
Maximum Load
: 10mm
:40 mm
: 70kN
:0.08mm.
:100 kN
Calculate stress at limit of proportionality and young's modulus.
arrow_forward
C1. A mild steel tensile specimen of initial length 41 mm and initial diameter 6.2 mm is subjected to
a tensile test and the following data are obtained.
Yield Strength as 115 MPa
Maximum Strength as 210 MPa
Fracture Strength as 168 MPa
Percentage of Elongation as 50 %
Percentage of Reduction in area as 32%
Determine the Final length, Final area, Yield load, Ultimate load & Fracture load.
The yield load in N is
The Ultimate load in N is
The Fracture load in N is
arrow_forward
The following data are obtained from a
tensile test of a copper specimen.
- The load at the yield point is 158 kN.
- Length of the specimen is 26 mm.
- The yield strength is 75 kN/mm?.
- The percentage of elongation is 40 %.
Determine the following
(v) Final diameter if the percentage of
reduction in area is 21 %.
Final Area of the Specimen at Fracture (in
mm)
Final Diameter of the Specimen after
Fracture (in mm)
arrow_forward
1. A tensile test was conducted on a metal "505" specimen and the following stress-strain curves
were generated, both curves generated from the same set of data. Use the graphs to fill in the
mechanical properties of the material tested in the box below. Don't forget units!
Stress vs Strain
Stress, psi
Stress, psi
80000
70000
60000
50000
40000
30000
20000
10000
0
0.00
80000
70000
60000
50000
40000
30000
20000
10000
0.02
0
0.000 0.002
0.04
0.004
0.06
0.006
0.08
0.10
Strain
Stress vs Strain
0.008
0.12
Elastic Modulus, E:
0.2% Offset Yield Strength, oo:
Tensile Strength, ou:
Breaking Strength, of:
% Elongation:
0.14
0.010 0.012 0.014
Strain
0.16
0.18
0.016 0.018
0.20
0.020
arrow_forward
I just can't find The percent elongation at fracture.
arrow_forward
QUESTION ONE
(a) Distinguish between physical and mechanical properties of materials. Give two examples
of each.
(b) Explain why in a stress versus strain curve, the plastic portion of the graph after necking
tends to drop (ie the force drops) despite that the tension is increasing.
(c) A tensile test uses a copper test specimen that has a gauge length of 80 mm and a di.ameter
of 16 mm. During the test, the specimen yields under a load of 9,600 N. The corresponding
gauge length is 80.24 mm. The maximum load reached is 148,000 N at a gauge length
of 94.2 mm, while fracture happens at a load of 12,800 N and a gauge length of 102 6 mm
Determine the following:
(i) Modulus of elasticity E
(ii) Yield strength Oy
(iii) Fracture strength, ơt
(iv) Tensile strength OTs.
1
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Big and clear handwriting with all the steps please . Make sure calculations and answers are accurate please. THANK YOU
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I need the answer as soon as possible
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Hello, I hope you are fine. I need to do this homework in Metal Engineering. I hope to get your help because I have an important homework.
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The data below are for a thin steel wire suitable for use as a guitar string.
Ultimate tensile stress: 1.8 x 109 Pa
Young Modulus: 2.2 x 1011 Pa
Cross-sectional area: 2.0 x 10-7 m2
In a tensile test, a specimen of the wire, of original length 1.5 m, is stretched until it breaks. Assuming the wire obeys Hooke’s law throughout, calculate the extension of the specimen immediately before breaking.
arrow_forward
Draw a typical stress vs strain tensile test curve for the following material and label the axis.
A typical brittle material subjected to a tensile stress that has been applied to the material till the sample breaks.
1- label the axis and draw the curve for a brittle material.
2- indicate the maximum strength of the material.
3- show on the portion of the curve where young's modulus can be calculated.
arrow_forward
The following data are obtained from a tensile test of a copper specimen.
- The load at the yield point is 142 kN.
- Length of the specimen is 23 mm.
- The yield strength is 82 kN/mm2.
- The percentage of elongation is 48 %.
Determine the following
(i) Diameter of the specimen,
ii) Final length of the specimen,
iii) Stress under an elastic load of 15 kN,
iv) Young's Modulus if the elongation is 1.6 mm at 15 kN and
(v) Final diameter if the percentage of reduction in area is 20 %.
Solution
Initial Cross-sectional Area (in mm2)
Answer for part 1
The Diameter of the Specimen (in mm)
Answer for part 2
Final Length of the Specimen (in mm)
Answer for part 3
Stress at the elastic load (in N/mm2)
Answer for part 4
Young's Modulus of the Specimen (in N/mm2)
Answer for part 5
Final Area of the Specimen at Fracture (in mm)
Answer for part 6
Final Diameter of the Specimen after Fracture (in mm)
arrow_forward
The following data are obtained from a tensile test of a copper specimen.
- The load at the yield point is 147 kN.
- Length of the specimen is 28 mm.
- The yield strength is 75 kN/mm2.
- The percentage of elongation is 49 %.
Determine the following
(i) Diameter of the specimen,
ii) Final length of the specimen,
iii) Stress under an elastic load of 16 kN,
iv) Young's Modulus if the elongation is 1 mm at 16 kN and
(v) Final diameter if the percentage of reduction in area is 22
Final Area of the Specimen at Fracture (in mm)
Final Diameter of the Specimen after Fracture (in mm)
Initial Cross-sectional Area (in mm2)
arrow_forward
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Related Questions
- 1. Plot the engineering stress & strain diagram of an alloy having a tensile test result found in Table 1. The tensile test specimen has a diameter of 12.5mm and a gage length of 50.0mm. The given alloy is used to make a 30.0mm diameter cylinder, which is placed inside a hardened circular steel casement with a 30.01mm inner diameter. Table 1: Tensile test results of an alloy Change In Length (mm) Change In Diameter (mm) Load (kN) 0.000 0.0000 0.0000 4.364 0.0254 0.0019 -0.0057 13.092 0.0762 21.819 0.1270 0.0095 30.547 32.729 0.1778 0.7620 34.911 3.0480 30.01 mm O F Rigid Plate Cylindrical Alloy -Steel casement Figure k Section view of the steel casement encapsulating the cylindrical alloy 2. Determine the required minimum value of F such that the cylindrical alloy would touch the walls of the steel casement.arrow_forward1. Plot the engineering stress & strain diagram of an alloy having a tensile test result found in Table 1. The tensile test specimen has a diameter of 12.5mm and a gage length of 50.0mm. The given alloy is used to make a 30.0mm diameter cylinder, which is placed inside a hardened circular steel casement with a 30.01mm inner diameter. Table 1: Tensile test results of an alloy Change In Length (mm) Change In Diameter (mm) Load (kN) 0.000 0.0000 0.0000 4.364 0.0254 -0.0019 13.092 0.0762 -0.0057 21.819 0.1270 -0.0095 30.547 0.1778 32.729 0.7620 34.911 3.0480 30.01 mm Ø F Rigid Plate Cylindrical Alloy - Steel casement Figure 1: Section view of the steel casement encapsulating the cylindrical alloy 2. Determine the required minimum value of F such that the cylindrical alloy would touch the walls of the steel casement.arrow_forwardThe following data are obtained from a tensile test of a copper specimen. - The load at the yield point is 157 kN. - Length of the specimen is 23 mm. - The yield strength is 89 kN/mm2. - The percentage of elongation is 45 %. Determine the following Diameter of the specimen, Final length of the specimen, Stress under an elastic load of 18 kN, Young's Modulus if the elongation is 1.3 mm at 18 kN and Final diameter if the percentage of reduction in area is 25 %. Fine this ans 1-Initial Cross-sectional Area (in mm2) 2-The Diameter of the Specimen (in mm) 3-Final Length of the Specimen (in mm) 4-Stress at the elastic load (in N/mm2) 5-Young's Modulus of the Specimen (in N/mm2) 6-Final Area of the Specimen at Fracture (in mm) 7-Final Diameter of the Specimen after Fracture (in mm)arrow_forward
- The following data were obtained from the tensile test of Aluminum alloy. The initial diameter of testspecimen was 0.505 inch and gauge length was 2.0 inch. Plot the stress strain diagram and determine(a) Proportional Limit (b) Modulus of Elasticity (c) Yield Stress at 0.2% offset (d) Ultimate Stress and(e) Nominal Rupture Stress.arrow_forwardThe following data are obtained from a tensile test of a copper specimen. - The load at the yield point is 143 kN. - Length of the specimen is 29 mm. - The yield strength is 71 kN/mm2. - The percentage of elongation is 48 %. Determine the following Diameter of the specimen, Final length of the specimen, Stress under an elastic load of 18 kN, Young's Modulus if the elongation is 1 mm at 18 kN and Final diameter if the percentage of reduction in area is 29 %. Initial Cross-sectional Area 2.01 mm2. The Diameter of the Specimen 1.59 mm. Final Length of the Specimen 42.92 mm. Stress at the elastic load 8955.22 N/mm2. Find: Young's Modulus of the Specimen (in N/mm2) Final Area of the Specimen at Fracture (in mm) Final Diameter of the Specimen after Fracture (in mm)arrow_forwardThe following data are obtained from a tensile test of a copper specimen. - The load at the yield point is 143 kN. - Length of the specimen is 29 mm. - The yield strength is 71 kN/mm2. - The percentage of elongation is 48 %. Determine the following Diameter of the specimen, Final length of the specimen, Stress under an elastic load of 18 kN, Young's Modulus if the elongation is 1 mm at 18 kN and Final diameter if the percentage of reduction in area is 29 %. FIND: Young's Modulus of the Specimen (in N/mm2) Final Area of the Specimen at Fracture (in mm) Final Diameter of the Specimen after Fracture (in mm)arrow_forward
- Define the given terms related to mechanical properties of materials. 1. Nanoindentation 2. Neckling 3. Newton’s material 4. Notch sensitivity test 5. Offset strain valuearrow_forwardhings The following results were obtained during a tensile test to destruction on a mild steel test piece of diameter 15.96mm and 80mm gauge length Extension for a load of 40KN = 0.08mm Maximum load applied during test = 93kN Diameter at fracture = 12.85mm %3D Final length between gauge points 106mm From these results, determine: i) The modulus of elasticity for mild steel ii) The tensile strength iii) Percentage of elongation iv) Percentage of reduction in areaarrow_forwardThe following stress-strain curve was prepared based on a tensile test of a specimen that had a circular cross-section. The gage diameter of the specimen was 0.25 inches and the gage length was 4 inches. The stress scale of the stress-strain diagram is given with the factor a = 10 ksi. Estimate: (a) The modulus of elasticity. (b) The ultimate strength. (c) The yield strength (0.2% offset). (d) The percent elongation at fracture. 2013 Michael Swanbom STRESS VS. STRAIN BY NC SA 7a bat Sat 2at at 0.05 STRAIN 0.01 0.04 0.06 0.08 0.02 0.03 0.07 0.09 STRESSarrow_forward
- In tensile test a plain carbon steel specimen has a (40mm) gauge length and the Final area (A final) of specimen after tensile test was 264.327. The load which caused fracture was (122.5 KN). After fracture, the final length was 47.516mm The true stress at fracture is less than engineering stress at fracture True Falsearrow_forwardThe results of a tensile test are: Diameter of the specimen Gauge length Load at limit of Proportionality Extension at the limit of Proportionality Maximum Load : 10mm :40 mm :80kN : 0.06mm. :100 kN Calculate ultimate tensile stress and young's modulus.arrow_forwardThe results of a tensile test are: Diameter of the specimen Gauge length Load at limit of Proportionality Extension at the limit of Proportionality Maximum Load : 10mm :40 mm : 70kN :0.08mm. :100 kN Calculate stress at limit of proportionality and young's modulus.arrow_forward
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