AURTTE104 & AURTTA104 Student Assessment - Theory v1

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Course Code AUR30620 Course Name Certificate III in Light Vehicle Mechanical Technology Unit Code AURTTE104 / Unit Name Inspect and service engines / Carry AURTTA104 out servicing operations Due Date Assessment Name Automotive Portfolio Part A: Short answer questions Student No . ________________ Student Name Rommel Garcia Student Phone 0410725047 Student Email rommelgarcia07@hotmail.com Student Declaration I declare that this assessment is my own work and where my work is supported by documents from my workplace placement/employer permission has been granted. Note: Filling out this coversheet as part of an electronic submission and approving the above information will operate in the same way as physically signing this cover sheet. Student name or signature: Rommel Garcia Office Use Only Date/s Received: ___/___/___ ___/___/___ ___/___/___ Date/s Assessed: ___/___/___ ___/___/___ ___/___/___ Result of Assessment: ___________ ___________ ___________ Entered on Training Plan Moderation Signature Note for Assessors: Filling out the above Office Use Only section as part of an electronic submission will operate in the same way as physically signing this cover sheet. If not physically signed, Assessor must print their name in signature box /var/filecabinet/temp/converter_assets/fa/70/fa70cbe54d60d2ae53b31229f7d8b3c49a28687e.docx Imagine Education Student Assessment Cover Sheet

Course Code and Name: AUR30620 Certificate III in Light Vehicle Mechanical Technology Unit Code: AURTTE104 / AURTTA104 Unit Title: Inspect and service engines / Carry out servicing operations For this assessment you are required to answer all of the questions. You are permitted to research the answers by reading the learner guide, text books, theory notes and accessing the internet. If more room is needed label each task with the question number and use headings or dot points to make your work clear for your trainer and assessor. Please follow the Referencing Guide contained on your Course handbook. Please attach a student assessment cover sheet to each unit submission. You must complete the cover sheet in full detail. 1. Where can you find the information listed in the table below? Item Location Three (3) examples Content Three (3) examples Workplace procedures and safety data sheets related to inspection and servicing of engines and servicing operations. Service manager Job card Shop manual Workshop procedures Safety procedures Service history Manufacturer specifications related to inspection and servicing of engines and servicing operations. Manufacturer website Car manual checklist Service manual Parts needed Service procedure Engine information Diagnostic information and recommended processes. Service manual Shop manual Due date of services Diagnostic procedure Service bulletin 2. Describe what methods you would use to locate information from the customer regarding the inspection and servicing of engines and servicing operations. List three (3) examples.  Car manual  Job card  Car maintenance and servicing checklists 3. What strategies can you use to interpret the information you require for the inspection and servicing of engines and servicing operations?  Check the owner's manual /var/filecabinet/temp/converter_assets/fa/70/fa70cbe54d60d2ae53b31229f7d8b3c49a28687e.docx Imagine Education Assessment Questions Part A

 Manufacturer's specification  Service history of the vehicle 4. Describe the workplace procedures listed in the table below. Establish serviceability of tools and equipment. Serviceability of tools and equipment must be done always after using it. Before you store them in their designated places you must clean it and always inspect if it's still working or it has a crack. Documentation procedures. Workplace documentation requirements: ● Follow privacy protocols ● Be accurate and precise ● Pay attention to details ● Alter appropriate personnel if required ● Store documentation appropriately 5. Describe the housekeeping procedures listed in the table below. Tools and equipment procedures. Regularly check the testing equipment to ensure it provides the appropriate standard of security. Make sure all tools and equipment does not have any damage before bringing it back to designated places. Storage of equipment procedures.  Place your tools in a dry place. It seems obvious, but garages and basements and other enclosed spaces, particularly if they are not heated or air-conditioned, may have problems with humidity. If you keep your tools in such a location, mainly if you keep them out on shelves or pegboards, consider investing in a dehumidifier to maintain the level of dampness down. They are not expensive, especially compared to your investment in your equipment, and most of them let you set a standard of humidity, so the dehumidifier only turns on when it needs to.  Store the power tools in their original cases. When you have a climate-controlled space, the hard-plastic cases they come with are your best choice for storing power tools. They are not only kept free from humidity but are also well covered. Identification, tagging and isolation of faulty equipment procedures. All the equipment should have a tag when it's not usable. Check all the tools and equipment if it has any fault. Report the faults identified to the supervisor. Safe disposal of excess material procedures. Used lubricants awaiting disposal are just as necessary to be stored appropriately as the new oil, if not more so. Store used oil in a separate location from new oil and follow local HSE guidelines for the combination of various tyand put it pes of discarded oil or other items, such as oily rags. /var/filecabinet/temp/converter_assets/fa/70/fa70cbe54d60d2ae53b31229f7d8b3c49a28687e.docx

For used filters, the best practice is to separate the metal portion for recycling, compress the media to remove the oil and dispose of the oil in a used-oil container. It reduces the fire risk from discarding the entire filter in the trash. Dispose of greasy or oily rags in proper disposal cans and do not allow them to accumulate or become a hazard. Recycling procedures. Sort out all the recyclable materials and put it to the recycle bins. 6. Describe the workplace health and safety requirements and procedures for working with the following: Equipment WHS requirements and procedures Rotating and hot components.  Always wear a protective gear to prevent any accidents while servicing a car  Let the car cool down before opening the cap of the radiator  Take off all the jewelries before servicing a car Engine oils.  Always keep the floor clean before and after servicing a car  Wait until the engine cools down before doing a change oil  Always wear a gloves when working with oil High energy ignition and charging systems.  Make sure to disconnect the battery terminals  Take off all of the jewelries when working with the wires  Always wear a protective gear High voltage injectors. Never wear a jewellery when working with high voltage injectors especially diesel engines that present high pressure injectors. Lifting and supporting equipment. Never trust a jack stand, Always use a jack stand to support the car when working under the car. Use only hoists according to manufacturer's specification and only person that has proper knowledge about hoist. Working in pits. Make it sure that it's clean and work in the well ventilated area. Hoists, including • List twelve (12) pre- operational safety PRE-OPERATIONAL SAFETY CHECKS Locate and ensure you are familiar with all machine operations and /var/filecabinet/temp/converter_assets/fa/70/fa70cbe54d60d2ae53b31229f7d8b3c49a28687e.docx

checks that apply to two-point hoists, four- point hoists and all other types of hoists. • List six (6) operational safety checks that apply to two-point hoists, four-point hoists and all other types of hoists. controls. Ensure all guards are fitted, secure and functional. Do not operate if guards are missing or faulty. Ensure the vehicle hoist has operating and maintenance instructions permanently located and clearly visible. Check the capacity of the hoist compared to the weight of the vehicle. If vehicle is too heavy, do not proceed. Ensure the area is clean and clear of grease, oil. Check workspaces and walkways to ensure no slip/trip hazards are present. Check that all safety devices are in good condition. Ensure support arms are capable of being locked in position. Ensure rubber pads are in good condition on all load points. OPERATIONAL SAFETY CHECKS Centre the vehicle on the hoist, ensuring the weight is evenly distributed to the front and rear. Identify the correct jacking points and place the lifting pads under the vehicle at the front and rear on the jacking points, ensuring contact. Only one person shall operate the hoist at a time. The hoist must not be operated unless it has a current certificate of inspection. Ensure the area is clear of people and equipment before operating. Check vehicle stability by looking at the jacking points. Engage manual lock. Jack hoists. Make sure that the vehicle doesn't have occupant and the engine is off. Always check the jack hoist maximum load capacity if it's enough to lift the vehicle. Procedures for daily inspection of hoists. List two (2) for the lift arms. List six (6) for the chains and cables. The first step in finding any abnormalities in the equipment is a visual inspection, which should be a part of a hoist owner’s daily operation. During an inspection, the following checkpoints for manually operated chain hoists are vital to ensuring proper operation. Read the hoist user’s manual for the specific requirements of your equipment. /var/filecabinet/temp/converter_assets/fa/70/fa70cbe54d60d2ae53b31229f7d8b3c49a28687e.docx

 Check to ensure that hoists are not tagged, “Out of Service”.  Verify hoist nameplates are present and complete.  Ensure that all warning and safety labels are not missing and are legible.  Test run to ensure that all motions agree with control device markings.  Run the hoist through the full range of motions, all the way up and down.  Check to make sure that there is no load drift; the hoist must hold load without any drift.  Check for hook damage. Inspect for: cracks, nicks, gouges, twisting, deformation of the throat opening and wear on saddle or load bearing point. Refer to the owner’s manual provided by the original manufacturer.  Check hook latch operation and inspect for wear or deformation. The latch must be present and operational.  Deformation between the hook fitting and shank.  Load chain inspection. Check for: nicks, gouges, deformation, flaws, heat damage, bent links, wear, stretch, corrosion,pitch elongation and proper lubrication.  Inspect Hand Chain for deformation and pitch elongation.  Inspect Cable Hoist wire rope for: broken wire, broken strands, kinks and any deformation to the rope structure.  Reeving: Ensure that the chain or wire rope is properly reeved and that the rope or chain is not twisted around each other.  Limit Switches: Check to ensure that the upper limit device stops the lifting motion of the hoist load block before striking any part of the hoist.  Deformation and corrosion of the body frame, gear case, gears, sheaves, bearings and chain stopper pin.  Presence of bolts and nuts. /var/filecabinet/temp/converter_assets/fa/70/fa70cbe54d60d2ae53b31229f7d8b3c49a28687e.docx

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