Weston Corporation  manufactures  a  product  that  is  available  in  both  a  deluxe  and  a regular model.  The company  has  made  the  regular  model  for  years;  the  deluxe  model  was  introduced several  years ago to  tap a new segment  of the market. Since introduction of the deluxe model, the company’s profits have steadily declined. Sales of the deluxe model have been increasing rapidly. Overhead is applied to products on the basis of direct labor-hours. At the beginning of the current year, management estimated that $3,080,000 in overhead costs would be incurred and the company would produce and sell 10,000 units of the deluxe model and 50,000 units of the regular model.  The deluxe model requires  2.0  hours  of  direct  labor  time  per  unit,  and  the  regular  model requires 1.0 hours.  Materials and labor costs per unit are given below:                                                                                    Deluxe                           Regular Direct materials cost per unit                                      $50.00                             $30.00 Direct labor cost per unit                                             $30.00                           $15.00 Required: a.Compute  the  predetermined  overhead  rate  using  direct  labor-hours  as  the  basis  for  allocating overhead costs to products. Compute the unit product cost for one unit of each model. An intern suggested that the company use activity-based costing to cost its products. A team was formed to investigate this idea. . It came back with the recommendation that four activity cost pools be used. These cost pools and their associated activities are listed below: activity cost pool and activity measure estimated overhead head activity deluxe regular total Purchase orders (number of orders) $60,000 500 1000 1500 Rework requests (number of requests)  280,000 800 2,000 2,800 Product testing (number of tests) 240,000 7,000 3,000 10,000 Machine-related (machine-hours) 2,500,000 4,500 8,000 12,500   3080000       Required: Compute the  activity  rate  (i.e.,  predetermined  overhead  rate)  for  each  of  the  activity cost  pools. Assume that  actual  activity  is  as  expected  for  the  year.  Using activity-based costing, do the following: Determine the total  amount  of  overhead  that  would be  applied  to  each model for  the  year.      ii. Compute the unit product cost for one unit of each model. Can you  identify   a  possible  explanation for  the  company’s  declining  profits?  If so, what is it? Great Company  manufactures  60,000  units  of  part  XL-40  each  year  for  use  on  its  production line.  The following are the costs of making part XL-40: Direct material                            Total Costs 60,000 unit                     Cost per unit                                                              Br.  480, 000                                       Br.8 Direct labor                                                360, 000                                           6 Variable factory overhead (FOH)             180, 000                                            3 Fixed FOH                                                360, 000                                            6 Total manufacturing costs                   Br. 1, 380, 000                                     Br.23 Another  manufacturer  has  offered  to  sell  the  same  part to  Great  for  Br.21  each. The fixed overhead consists of depreciation, property taxes, insurance, and supervisory salaries. The entire fixed overhead would continue if the Great Company bought the component except that the cost of Br.120, 000 pertaining to some supervisory and custodial personnel could be avoided. Instructions: a) Should the parts be made or bought? Assume that the capacity now used to make parts internally will become idle if the pats are purchased? b) Assume that the capacity now used to make parts will be either (i) be rented to nearby manufacturer for Br. 60, 000  for  the  year  or  (ii)  be  used  to  make  another  product  that will yield  a profit contribution of Br. 250,000 per  Should the company purchase them   from the outside supplier?

Managerial Accounting: The Cornerstone of Business Decision-Making
7th Edition
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Author:Maryanne M. Mowen, Don R. Hansen, Dan L. Heitger
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Chapter7: Cost-volume-profit Analysis
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Problem 64P: Suppose that Kicker had the following sales and cost experience (in thousands of dollars) for May of...
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  1. Weston Corporation  manufactures  a  product  that  is  available  in  both  a  deluxe  and  a regular model.  The company  has  made  the  regular  model  for  years;  the  deluxe  model  was  introduced several  years ago to  tap a new segment  of the market. Since introduction of the deluxe model, the company’s profits have steadily declined. Sales of the deluxe model have been increasing rapidly. Overhead is applied to products on the basis of direct labor-hours. At the beginning of the current year, management estimated that $3,080,000 in overhead costs would be incurred and the company would produce and sell 10,000 units of the deluxe model and 50,000 units of the regular model.  The deluxe model requires  2.0  hours  of  direct  labor  time  per  unit,  and  the  regular  model requires 1.0 hours.  Materials and labor costs per unit are given below:

                                                                                   Deluxe                           Regular

Direct materials cost per unit                                      $50.00                             $30.00

Direct labor cost per unit                                             $30.00                           $15.00

Required:

a.Compute  the  predetermined  overhead  rate  using  direct  labor-hours  as  the  basis  for  allocating overhead costs to products. Compute the unit product cost for one unit of each model. An intern suggested that the company use activity-based costing to cost its products. A team was formed to investigate this idea. . It came back with the recommendation that four activity cost pools be used. These cost pools and their associated activities are listed below:

activity cost pool and activity measure

estimated overhead head

activity

deluxe

regular

total

Purchase orders (number of orders)

$60,000

500

1000

1500

Rework requests (number of requests) 

280,000

800

2,000

2,800

Product testing (number of tests)

240,000

7,000

3,000

10,000

Machine-related (machine-hours)

2,500,000

4,500

8,000

12,500

 

3080000

 

 

 

Required:

  1. Compute the  activity  rate  (i.e.,  predetermined  overhead  rate)  for  each  of  the  activity cost  pools.
  2. Assume that  actual  activity  is  as  expected  for  the  year.  Using activity-based costing, do the following:
  3. Determine the total  amount  of  overhead  that  would be  applied  to  each model for  the  year.      ii. Compute the unit product cost for one unit of each model.
  4. Can you  identify   a  possible  explanation for  the  company’s  declining  profits?  If so, what is it?
  5. Great Company  manufactures  60,000  units  of  part  XL-40  each  year  for  use  on  its  production line.  The following are the costs of making part XL-40:

Direct material                            Total Costs 60,000 unit                     Cost per unit

                                                             Br.  480, 000                                       Br.8

Direct labor                                                360, 000                                           6

Variable factory overhead (FOH)             180, 000                                            3

Fixed FOH                                                360, 000                                            6

Total manufacturing costs                   Br. 1, 380, 000                                     Br.23

Another  manufacturer  has  offered  to  sell  the  same  part to  Great  for  Br.21  each. The fixed overhead consists of depreciation, property taxes, insurance, and supervisory salaries. The entire fixed overhead would continue if the Great Company bought the component except that the cost of Br.120, 000 pertaining to some supervisory and custodial personnel could be avoided.

Instructions:

  1. a) Should the parts be made or bought? Assume that the capacity now used to make parts internally will become idle if the pats are purchased?
  2. b) Assume that the capacity now used to make parts will be either (i) be rented to nearby manufacturer for Br. 60, 000  for  the  year  or  (ii)  be  used  to  make  another  product  that will yield  a profit contribution of Br. 250,000 per  Should the company purchase them   from the outside supplier?
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