Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133559897
Author: KALPAKJIAN
Publisher: PEARSON
expand_more
expand_more
format_list_bulleted
Concept explainers
Textbook Question
Chapter 12, Problem 10RQ
What is the difference between machining allowance and dimensional tolerance?
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solutionStudents have asked these similar questions
For the following application, identify one or more nontraditional machining processes that might be used, and present arguments to support your selection. Assume that either the part geometry or the work material (or both) preclude the use of conventional machining. The application is a matrix of 0.1 mm (0.004 in) diameter holes in a plate of 3.2 mm (0.125 in) thick hardened tool steel. The matrix is rectangular, 75 by 125 mm (3.0 by 5.0 in) with the separation between holes in each direction = 1.6 mm ( 0.0625 in).
For the following application, identify one or more nontraditional machining processes that might be used, and present arguments to support your selection. Assume that either the part geometry or the work material (or both) preclude the use of conventional machining. The application is a through-hole in the shape of the letter L in a 12.5 mm (0.5 in) thick plate of glass. The size of the "L" is 25 by 15 mm (1.0 by 0.6 in) and the width of the hole is 3 mm (1/8 in).
22.40 Discuss the relative advantages and limitations of neardry machining. Consider all relevant technical and economic aspects.
Chapter 12 Solutions
Manufacturing Engineering & Technology
Ch. 12 - Why are steels more difficult to cast than cast...Ch. 12 - What is the significance of hot spots in metal...Ch. 12 - What is shrinkage allowance? Machining allowance?Ch. 12 - Explain the reason for drafts in molds.Ch. 12 - Prob. 5RQCh. 12 - What are light castings and where are they used...Ch. 12 - Name the types of cast irons generally available,...Ch. 12 - Comment on your observations regarding Fig. 12.5.Ch. 12 - Describe the difference between a runner and a...Ch. 12 - What is the difference between machining allowance...
Ch. 12 - What is dross? Can it be eliminated?Ch. 12 - Describe your observation concerning the design...Ch. 12 - If you need only a few castings of the same...Ch. 12 - Do you generally agree with the cost ratings in...Ch. 12 - Describe the nature of the design differences...Ch. 12 - Note in Fig. 12.5 that the ductility of some cast...Ch. 12 - Do you think that there will be fewer defects in a...Ch. 12 - Explain the difference in the importance of drafts...Ch. 12 - What type of cast iron would be suitable for...Ch. 12 - Explain the advantages and limitations of sharp...Ch. 12 - Explain why the elastic modulus, E, of gray cast...Ch. 12 - If you were to incorporate lettering or numbers on...Ch. 12 - The general design recommendations for a well in...Ch. 12 - The heavy regions of parts typically are placed in...Ch. 12 - What are the benefits and drawbacks to having a...Ch. 12 - When designing patterns for casting, patternmakers...Ch. 12 - Using the information given in Table 12.2, develop...Ch. 12 - The part in Figure P12.28 is to be cast of 10% Sn...Ch. 12 - Describe the general design considerations...Ch. 12 - Add more examples of applications to those shown...Ch. 12 - Explain how ribs and serrations are helpful in...Ch. 12 - List casting processes that are suitable for...Ch. 12 - Small amounts of slag and dross often persist...Ch. 12 - If you need only a few units of a particular...Ch. 12 - For the cast metal wheel illustrated in Fig....Ch. 12 - Assume that the introduction to this chapter is...Ch. 12 - In Fig. P12.37, the original casting design shown...Ch. 12 - An incorrect and a correct design for casting are...Ch. 12 - Using the method of inscribed circles, shown in...Ch. 12 - A growing trend is the production of patterns and...Ch. 12 - Repeat Problem 12.40 for the case where (a) a...
Additional Engineering Textbook Solutions
Find more solutions based on key concepts
Comprehension Check 7-14
The power absorbed by a resistor can be given by P = I2R, where P is power in units of...
Thinking Like an Engineer: An Active Learning Approach (3rd Edition)
19.8 Calculate the allowable tensile load for the connection shown. The plates are ASTM A36 steel and the weld ...
Applied Statics and Strength of Materials (6th Edition)
Consider a subsonic compressible flow in cartesian coordinates where the velocity potential is given by (x,y)=V...
Fundamentals of Aerodynamics
Describe the structural changes that take place when a plain-carbon eutectoid steel is slowly cooled from the a...
Foundations of Materials Science and Engineering
17–1C A high-speed aircraft is cruising in still air. How does the temperature of air at the nose of the aircra...
Thermodynamics: An Engineering Approach
What is the importance of modeling in engineering? How are the mathematical models for engineering processes pr...
Heat and Mass Transfer: Fundamentals and Applications
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- 2.15 What are the advantages to dry machining?arrow_forwardDuring a certain machining experiment at the UCSI workshop, it is observedthat temperature at the tool workpiece interface is 1200 oC at a cutting speed of300 mm/min with a feed rate of 0.002 mm/rev. (i) Analyse how the temperature will be affected if the cutting speed isincreased by 100 %.(ii) Determine the cutting speed necessary to achieve a maximum cuttingtemperature of 900 oCarrow_forward2 1.4 1 The Taylor tool-life equation is directly applicable to flank wear. Explain whether or not it can be used to model tool life if other forms of wear are dominant.arrow_forward
- Q#4: Explain the function(s) of electrolyte in Electro-chemical Machining process.arrow_forwardWhat is dielectric? Discuss the impact of dielectric properties on machining characteristics in EDM.arrow_forwardIdentify some of the reasons why machining is commercially and technologically important.arrow_forward
- 2 1.42 The tool-life curve for ceramic tools in Fig. 21.17 is to the right of those for other tool materials. Why?arrow_forwardIn a turning operation, cutting speed =200 m/min; feed = 0.25mm mm/rev, and depth of cut = 4.00mm Thermal diffusivity of the work material = 20m mm^2/s and volumetric specific heat =3.5(10^ -3 )J/mm^ 3 -C If the temperature increase above ambient temperature (20degreesC) is the angle measured by a tool-chip thermocouple to be 700degreesC, determine the specific energy for the work material in this operation.arrow_forwardIn tool-wear relationship, n is an exponent that depends on workpiece and tool material as well as cutting conditions. When the tool is made from carbides, n is in the range of __________ . Group of answer choices 0.08-0.2 0.1-0.15 0.5-0.7 0.2-0.5arrow_forward
- 22.24 What precautions would you take in machining with brittle tool materials, especially ceramics? Explain.arrow_forwardFor the following application, identify one or more nontraditional machining processes that might be used, and present arguments to support your selection. Assume that either the part geometry or the work material (or both) preclude the use of conventional machining. The application is a blind-hole in the shape of the letter G in a 50 mm (2.0 in) cube of steel. The overall size of the "G" is 25 by 19 mm (1.0 by 0.75 in), the depth of the hole is 3.8 mm (0.15 in), and its width is 3 mm (1/8 in).arrow_forwardWhat are the advanced strategies and technologies used in optimizing the precision, speed, and tool life of Vertical Machining Centers (VMCs) in modern manufacturing processes, and how do these advancements contribute to increased productivity and reduced production costs?arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
- Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University PressMechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSONThermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
- Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEYMechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage LearningEngineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
Types of Manufacturing Process | Manufacturing Processes; Author: Magic Marks;https://www.youtube.com/watch?v=koULXptaBTs;License: Standard Youtube License