a)
To determine: The number of Kanban containers required.
Introduction:
Lean systems in an organization would have greater impact on the customers and their values. The goal of lean thinking is to improve the productivity of the department, and the goal for any lean system is to maximize the customer value.
b)
To determine: The maximum inventory that can be accumulate.
Introduction:
Lean systems in an organization would have greater impact on the customers and their values. The goal of lean thinking is to improve the productivity of the department, and the goal for any lean system is to maximize the customer value.
c)
To determine: The way to reduce the inventory level.
Introduction:
Lean systems in an organization would have greater impact on the customers and their values. The goal of lean thinking is to improve the productivity of the department, and the goal for any lean system is to maximize the customer value.
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OPERATIONS MANAGEMENT IN SUPPLY CHAIN
- Match Lean Operations, JIT, and TPS with the conceptsLO 16.5 Kanban is the Japanese word for:shown below:a) Continuous improvement and a focus on exactly whatthe customer wants, and when.b) Supply the customer with exactly what the customerwants when the customer wants it, without waste,through continuous improvement.c) Emphasis on continuous improvement, respect forpeople, and standard work practices.arrow_forwardSuppose a lean work center is being operated with a container size of 25 units and a demand rate of 100 units per hour. Also assume it takes 180 minutes for a container to circulate.a. How many containers are required to operate this system?b. What is the maximum inventory that can accumulate?c. How many kanban cards are needed?arrow_forwardMatch Lean Operations, JIT, and TPS with the conceptsshown below:a) Continuous improvement and a focus on exactly whatthe customer wants, and when.b) Supply the customer with exactly what the customerwants when the customer wants it, without waste,through continuous improvement.c) Emphasis on continuous improvement, respect forpeople, and standard work practices.arrow_forward
- Which of the following are related to lean production?A. A philosophy of waste elimination B. Lean consumption C. Variable overhead D. Direct labor E. Inventory costsarrow_forwardTej Dhakar's company wants to establish kanbans to feed a newly established work cell. The following data have been provided. Note: This is a level production system. Daily demand 200 units Production lead time 2.00 days Safety stock 1.00 day Kanban size 50 units How many kanbans are needed? nothing kanbans (round your response to the nearest whole number).arrow_forwardDescribe the types of waste a lean management approach would try to eliminate?arrow_forward
- 16-8. Sandy is asked to produce 250 squidgets an hour. It takes30 minutes to receive the necessary material from the previous workstation. Each output container holds 25 squidgets.The factory currently works with a safety factor of 10%.How many kanbans should be circulating between Sandy’sprocess and the previous process?16-9. Referring to Problem 16-8, what happens to the number ofkanbans and to inventory levels in each case?a. The time required to receive material is increased to 45minutes.b. Output expectations decrease to 125 squidgets an hour.c. The size of the container is cut to 10 squidgets.arrow_forwardCletus and Spike Company is implementing a Kanban system for a heated water bowl manufacturing line that produces 1,500 units in an eight-hour day. The heating element has a waiting time of 30 minutes and a processing time of one hour. The container size is 40 heating elements, and the safety factor is 15 percent. How many Kanban cards should be used? a. 9 b. 12 c. 2 d. 27arrow_forwardJust-in-time (JIT) does NOT include which one of the following? a. Lean manufacturing b. Batch sizes of one c. Fast-throughput manufacturing d. High inventory productionarrow_forward
- 21 Transmissions are delivered to the fabrication line five at a time. It takes two hours for transmissions to be delivered. Approximately three vehicles are produced each hour, and management has decided that 50 percent of expected demand should be maintained as safety stock. How many kanban card sets are needed? Note: Round up your answer to the next whole number.arrow_forwardWhy is value stream mapping such an important first step in a company's transition to a lean operations approach?arrow_forwardWhy would a lean production manufacturer schedule 7 hours of work in an 8-hour shift?arrow_forward
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