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Chapter 9, Problem 5P

Adam Munson Manufacturing, in Gainesville, Florida, wants to arrange its four work centers so as to minimize interdepartmental parts handling costs. The flows and existing facility layout are shown in Figure 9.19. For example, to move a part from Work Center A to Work Center C is a 60-foot movement distance. It is 90 feet from A to D.

Parts Moved Between Work Centers

Chapter 9, Problem 5P, Adam Munson Manufacturing, in Gainesville, Florida, wants to arrange its four work centers so as to , example  1

Existing Layout

Chapter 9, Problem 5P, Adam Munson Manufacturing, in Gainesville, Florida, wants to arrange its four work centers so as to , example  2

Figure 9.19

Munson Manufacturing

a) What is the “load × distance,” or “movement cost,” of the layout shown?

b) Provide an improved layout and compute its movement cost.

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A Missouri job shop bas four departments- machining (M), dipping in a chemical bath (D), finishing (F), and plating (P)-assigned to four work areas. The operations manager, MaryMarrs, bas gathered the following data for this job shop as it is currently laid out (Plan A).              It costs $0.50 to move workpiece foot in the job shop.Marrs's goal is to find a layout that bas the lowest materialhandlingcost.a) Detemline cost of the current layout, Plan A, from the given data.b) One alternative is to switch those departments with the high loads, namely, finishing (F) and plating (P), which alters the distance between them and machining (M) and dipping (D), as follows:                                                                                                                                                                     What is the cost of this layout?Marrs now wants you to evaluate Plan C, which also switches milling (M) and dri lling (D), below.…
Adam Munson Manufacturing, in Gainesville, Florida, wants to arrange its four work centers so as to minimize interdepartmental parts handling costs. The flows and existingfaci lity layout are shown in Figure 9.1 9. For example, to move a part from Work Center A to Work Center C is a 60-foot movement distance. It is 90 feet from A to D.                                                                                                                       a) What is the " load X distance," or "movement cost," of the layout shown?b) Provide an improved layout and compute its movement cost.
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