Cold Rolling in progress

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School

University of Texas, Rio Grande Valley *

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Course

3164

Subject

Mechanical Engineering

Date

Feb 20, 2024

Type

docx

Pages

8

Uploaded by DoctorBadger4079

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MANUFACTURING PROCESSES LAB MANE 3164 – 02 FALL 2023 LAB 8: COLD ROLLING INSTRUCTOR: ALEJRANDRO SANCHEZ Hugo D. Candia 10/18/2023 What to report:
1. The following figures must be included along, with their discussion: a. % of Cold Work vs Rolling Pressure b. Amount of Reduction per step vs Rolling Pressure c. Reduction Ratio vs Rolling Pressure d. % of Cold Work vs Strength e. Amount of Reduction per step vs Strength f. Reduction Ratio vs Strength 2. For each strip, calculate the total volume of metal before rolling and after by summing the volume of each piece. Estimate the error in your calculation. Are the calculated volumes within the expected error? 3. Using graphs and regression analysis, determine the effect of Annealing, the % Cold Work, amount of Reduction Per Step, and the Reduction Ratio on the Rolling Pressure and on the Strength. Calculations: Convert the rolling force strain gage reading (FRV) to lbf from the chart in the manual, or from the formula: FR = 57,711.8 * FRV. For each coupon, calculate the ultimate tensile strength (UTS). a. UTS = FT / (WC * T) b. WC is the coupon width at the minimum section, FT is the tensile force. At each rolling step, calculate the average rolling pressure (PR), reduction ratio (RR) and % cold work (CW). Use the following formulae for the j th rolling step, where j=0 for the initial strip: AR j = W j * sqrt(RD * (T j-1 – T j )) PR j = FR j / AR j RR j = T j-1 / T j CW j = (T 0 -T j ) / T 0 Where AR is the effective rolling area, W is the width, RD=2” is the roll diameter, T is the strip thickness, and FR is the rolling force. Results and Analysis: Here add the 6 graphs for this lab. for the step by step instructions on how to make them look at the Cold Rolling PowerPoint. Add graph 1 (Reduction ratio vs UTS) and add trend lines on the graph.
1.1 1.15 1.2 1.25 1.3 1.35 1.4 1.45 1.5 0 5000 10000 15000 20000 25000 Reduction Ratio vs UTS A Linear (A) B Linear (B) C Linear (C) D Linear (D) Reduction Ratio UTS Figure 1. Reduction Ratio vs UTS. Here write the explanation/discussion of the graph. discuss the statistical relationship between reduction ratio and uts. Remember, a t-stat value between -1.96 & 1.96 indicates a null relationship between the variables. discuss if there is a linear relationship between the variables and why or why not. Explain why the UTS is increasing/decreasing. Explain why you think the UTS is different in each rod. Add graph 2 (Displacement vs. Drawing force) and put trend lines on the graph.
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