In the present study two types of methodologies have been effectively utilized to conduct the experiments in a scientific manner, one is Taguchi’s Design of Experiments (DOE) and other method of design of experiments were based on randomly selected combination of cutting process parameters is shown below figure. Previous literature a chapter has involved that Azmi and Lin et al. investigated the machinability of uni-directional glass fiber reinforced (GFRP) composites [42, 60]. Recently, some of investigators have stated experimental results based on parametric studies to evaluate the surface quality characteristics such as machining force, surface roughness and delamination damage [31,34,38 112,113,114,115,116,117,118,119,120,121, and …show more content…
4.2. Design of Experiments (DOE) Over 60 to 70 % of machined products have been rejected due to lack of attention in machinability evaluation before machining. This may be lead to indirect affect on cost-effective escalation in production industries. Therefore, predicting the outcome by introducing a change of the preconditions and this will be reflected on the results. Taguchi’s DOE would be more effective and acceptable tool for technical investigations. The desirable machinability evaluation thoroughly obtained by statistical design of experiments (DOE). Reliable results also would be obtained by full factorial or partial factorial technique. 4.2.1 Taguchi method Taguchi methods have been widely used in scientific and engineering design. This technique is focusing to formulating the performance characteristics of parametric settings with deviation [127, 128]. In this methodology, the experimental settings (DOE) are arranged systematic as per orthogonal array (OA) that can be reduced wastage of time and minimize the number of experiments [129]. The effect of different factors on the performance characteristics in a given combination runs can be examined by using the orthogonal array (OA). Simultaneously OA experimental design will also provides a number of input factors to permit the study of their effects and interconnections with the experimental output. Taguchi optimization technique involves to
The correlation between the tool wear and cutting forces before the first second of machining will be discussed in section 4-5.
In order to accomplish this objective, weight assigned are W1= -0.1, W2=0.25 and W3=0.65. As in Table 5 and in Fig. 3, the optimal machining parameters predicted using SA are work speed (Vw= 51.15 m/min), feed rate (f = 16.30 mm/min) and depth of cut (d = 0.01 mm) for a minimum surface roughness of 0.476µm. For these parameters the roundness is found to be 0.028mm with a material removal rate of 20.34mm3/min.
Theoretical analysis is one of the most significant phases of the project. The high resistance measurement system developed during this project is primarily based
To avoid steps between the different levels, the edges will be rounded. Therefore a minimal resolution of five microns is valid for the cut mark measurements, although the software allows measurements till to decimals because of its logarithm to calculate the surface. In this dissertation, all measurements are fully specified. However, a less accuracy of values less than five microns must not be forgotten. Higher resolutions till one micrometre are also possible, but the number of scanned levels is restricted. Therefore it is possible to analyse fine cut marks in a higher resolution, but in this case, cuts were up to 1 mm deep and a smaller resolution is sufficient. Using this resolution, the ends of cuts, which are very flat, were excluded because their size is approximately under 15 microns and therefore inaccuracies in measurement increase, which might influence the
Initially we check the blades for any imperfections, so that they can be eliminated to make less of a problem later on in the
The first process examined uses the Lablond Lathe machinery and requires a machined diameter of 7.7250, plus tight tolerances of + .0005 inches. A Process Capability Ratio (Cpk) analysis of the lathe’s data, results in a Cpk of .379 (exhibit A). A result of less than one indicates the machine is not capable of matching the tolerances laid out in the IMS spec. Therefore the Lablond Lathe is not suitable to handle the process it is being used for. Before a more suitable machine is selected, the Lablond Lathe should be checked for calibration, as should the measuring equipment used. If all fall within calibration specs, new
Geoffrey Chaucer used sarcasm to describe his characters in “The Canterbury Tales.” It will point out details that are seen in the book that help explain how he used this sarcasm to prove a point and to teach life lessons sometimes. I will also point out how this sarcasm was aimed at telling the reader his point of view about how corrupt the Catholic Church was. Chaucer uses an abundance of sarcasm, as opposed to seriousness, to describe his characters in “The Canterbury Tales.”
Finally, we determine and recommend what would have been the best techniques to use, in terms of the selection of samples and choice of the sample size in determining the capability and the capability potential of the equipment and production process.
The Sun Also Rises is a novel written by Ernest Hemingway, first published in 1926. Hemingway wrote the novel about a group of American and British expatriates who travel from Paris to the festival of San Fermín in Pamplona to watch the running of the bulls and the bullfights. Hemingway gives the reader a look at the post World War I generation, which included the Lost Generation. Many of the important characters in The Sun Also Rises are simply lost. The reader can see moral bankruptcy, spiritual dissolution, unrealized love, and vanishing illusions from the lost characters.
Giovanni Moroni and Stefano Petrò proposed a model to evaluate inspection cost and optimal inspection strategy by optimization of model. Optimal sampling strategy is based on calibrated artifact approach and simulation based approach. These strategies are applied on three case studies of which two for roundness and one for parallelism. These approaches give cost effective optimal sample size. Artifact based approach is easier to apply, but calibrated artifacts can increase cost. Simulation based approach does not require any artifact and gives task specific uncertainty, but it requires careful
With the advent of newer materials and intricate shapes of components, unconventional methods ofmatflrial removal have been developed. Water jet machining (WJM) is cne ( 'f such processes of material removal. This paper briefly describes the basicfcatures of WJM, such as, its mechanism of material removal, advantages, and application possibilities.
The impact of the clearance thickness proportion on the hole-flanging procedure was researched to decide the event of pressing. A 2 mm thick 1000 series aluminum alloy sheet was considered. An elastic-plastic limited component model utilizing remeshing alternative was created. Tests were directed to confirm the dependability of the created limited component model. A critical clearance-thickness proportion which is a farthest point between two states of hole-flanging was discovered: hole-flanging with edge extending and hole-flanging with pressing in which the metal is crushed between the punch and the bite the dust. The impact of the hole-flanging condition on the punch stack, the shaping kinematics, the spine geometry and the exhausting quality was contemplated. The limited component results were accepted by test results.
Technologies involved in machining operations have advanced greatly in the recent decades and machines have experienced significant changes such as the incorporation of numerical control. Every year it is possible to observe in fairs, conferences and of course in the market economy, how production capabilities have increased thanks to the development of new concepts, devices, materials, tools, coatings, structures, etc. Accuracy, flexibility and productivity are enhanced constantly with innovative solutions to achieve market demands or even raise them to higher levels. In the end, all these improvements are possible thanks to the generation of knowledge.
In this assignment I have demonstrated an understanding of engineering design and manufacture by looking at traditional manufacturing processes and non-contact processes. I have selected the right process/process and its suitable materials, economics, quality issues, dimensional accuracy and they’re advantages/disadvantages. I have given a thorough conclusion on what method I believe is the best depending on the quantity of lathe carrier body’s being made and also value for money.
With the recent technological advancements in smaller sensor devices with ubiquitous sensing and monitoring capabilities, Wireless Sensor Networks (WSN) are evolving as one of the most significant technologies of 21st century (Ruiz-Garcia, Lunadei, Barreiro, & Robla, 2009). Though wired networks provide more stable and reliable communication, wireless networking does provide more advantages with connectivity without being tethered. WSN with dense wireless networks of small, low cost sensors for collecting and disseminating environment data has facilitated connecting, monitoring and controlling of physical environments and environmental conditions such as temperature, humidity, pressure from remote locations with better accuracy which are not possible with wired networks (Potnis & Rajeshwari, 2015). Moreover, with the unique characteristics of flexibility, energy efficiency, distributed intelligence, low cost and most importantly with very good sensing and monitoring capabilities, WSNs are serving wide range of applications in various fields including remote environmental monitoring, home security, industry applications, military purposes such as target tracking by preparing and providing a ubiquitous computing environment (Ruiz-Garcia et al., 2009).