OPERATIONS MANAGEMENT W/ CNCT+
12th Edition
ISBN: 9781259574931
Author: Stevenson
Publisher: MCG CUSTOM
expand_more
expand_more
format_list_bulleted
Question
Chapter 12, Problem 3P
a)
Summary Introduction
To determine: The required units of Item B, if 40 units of end items are to be assembled.
Introduction: Materials requirement planning (MRP) is the planning or
b)
Summary Introduction
To determine: The latest week that the order can be started and still be ready to ship on time.
Introduction: Materials requirement planning (MRP) is the planning or scheduling system used in manufacturing process. It is used to manage the process efficiently.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solutionStudents have asked these similar questions
The following table lists the components needed to assemble an end item, lead times, and quantities on hand.
Item
End
B
C
D
E
F
G
H
LT (wk)
3
1
1
1
1
3
1
3
Amount on hand
0
9
10
24
10
33
4
0
a. If 17 units of the end item are to be assembled, how many additional units of E are needed? (Hint: You don't need to develop an MRP plan to determine this.) Additional units b. An order for the end item is scheduled to be shipped at the start of week 15. What is the latest week that the order can be started and still be ready to ship on time? The latest week is
The BOM for product A is given below:Assume the master schedule calls for 200 units of product A in week 5 and 250 units in week 6. a. Develop a materials plan for this product. b. What actions should be taken immediately? c. Project the inventory ahead for each part. d. If you were suddenly notified that part D will take three weeks to get instead of two weeks, what actions would you take?
Your boss at Xiangling Hu Products, Inc., has just provided you with the schedule and lead times for the bracket. The unit is to be prepared in week 10. The lead times for the components a re bracket (I week), base (1 week), spring ( I week), clamp (I week), housing (2 weeks), handle (I week), casting (3 weeks), bearing (I week), and shaft (1 week).a) Prepare the time-phased product structure for the bracket.b) In what week do you need to start the castings?
Chapter 12 Solutions
OPERATIONS MANAGEMENT W/ CNCT+
Ch. 12.11 - What is ERP?Ch. 12.11 - What are the three main reasons firms adopt ERP?Ch. 12.11 - What are some hidden costs of ERP?Ch. 12.11 - How does ERP fit with e-commerce and supply chain...Ch. 12 - Contrast independent and dependent demand.Ch. 12 - When is MRP appropriate?Ch. 12 - Briefly define or explain each of these terms: a....Ch. 12 - Prob. 4DRQCh. 12 - Prob. 5DRQCh. 12 - What is meant by the term safety time?
Ch. 12 - Prob. 7DRQCh. 12 - Briefly discuss the requirements for effective...Ch. 12 - Prob. 9DRQCh. 12 - How can the use of MRP contribute to productivity?Ch. 12 - Prob. 11DRQCh. 12 - What is lot sizing. what is its goal, and why is...Ch. 12 - Contrast planned-order receipts and scheduled...Ch. 12 - If seasonal variations are present, is their...Ch. 12 - Prob. 15DRQCh. 12 - What are some unforeseen costs of ERP?Ch. 12 - What trade-offs are involved in the decision to...Ch. 12 - Who in the organization needs to be involved in...Ch. 12 - Prob. 3TSCh. 12 - Prob. 1CTECh. 12 - Give one example of unethical behavior involving...Ch. 12 - a. Given the following diagram for a product,...Ch. 12 - Prob. 2PCh. 12 - Prob. 3PCh. 12 - Eighty units of end item E are needed at the...Ch. 12 - a. One hundred twenty units of end item Z are...Ch. 12 - A table is assembled using three components, as...Ch. 12 - Eighty units of end item X are needed at the...Ch. 12 - Oh No!, Inc., sells three models of radar detector...Ch. 12 - Assume that you are the manager of a shop that...Ch. 12 - Assume that you are the manager of Assembly, Inc....Ch. 12 - Determine material requirements plans for pans N...Ch. 12 - A firm that produces electric golf carts has just...Ch. 12 - Refer to Problem 12. Assume that unusually mild...Ch. 12 - Using the accompanying diagram, do the following:...Ch. 12 - A company that manufactures paving material for...Ch. 12 - Prob. 16PCh. 12 - The MRP Department has a problem. Its computer...Ch. 12 - Develop a material requirements plan for component...Ch. 12 - How many wheels sets should the manager order?Ch. 12 - When should the wheel sets be ordered?Ch. 12 - Prob. 2.1CQCh. 12 - Prob. 1OTQCh. 12 - Prob. 2OTQCh. 12 - Suppose the company has just received an order for...Ch. 12 - Prob. 4OTQCh. 12 - Prob. 5OTQ
Knowledge Booster
Similar questions
- Exercise 8-37, 8-38, 8-39 & 8-40 (Static) (LO 8-2, 3, 5) Skip to question [The following information applies to the questions displayed below.]Pacific Ink had beginning work-in-process inventory of $744,960 on October 1. Of this amount, $304,920 was the cost of direct materials and $440,040 was the cost of conversion. The 48,000 units in the beginning inventory were 30 percent complete with respect to both direct materials and conversion costs. During October, 102,000 units were transferred out and 30,000 remained in ending inventory. The units in ending inventory were 80 percent complete with respect to direct materials and 40 percent complete with respect to conversion costs. Costs incurred during the period amounted to $2,343,600 for direct materials and $3,027,840 for conversion. Exercise 8-37 (Static) Compute Costs per Equivalent Unit: Weighted-Average Method (LO 8-3) Required: a. Compute the equivalent units for the materials and conversion cost calculations. b.…arrow_forwardStan's No Touch Car Wash is looking to implement a new ERP system. Colin Alexander has been developing a project plan and has identified the following tasks, precedence relations, and normal task durations. Tasks Predecessors mu_t sigma_t Start 0 0 A start 25 12 B A 17 14.11 C A 45 46.35 D A 32 15.36 E A 37 10.36 F C,D 10 11.8 G B,F 41 15.17 H E,G 44 44.44 end H 0 0 Colin has studied project management at the University of Portland and knows that the starting and ending time of any task may be determined from the information in the table using the critical path method. Assume the following notation when answering the questions below: Metric Description E[ES_i] Expected early start time for task i E[EF_i] Expected early finish time for task i E[LS_i] Expected late start time for task i E[LF_i] Expected late finish time for task i Pr(S_i =< t) Probability the start time for task I =< t Pr(F_i =< t) Probability the finish time for task I…arrow_forwardDaily demand of a product is 240 units and the assembly line operates 8-hour per day. The task times and precedence relationship are given below. Task Task time (sec) Immediate predecessor A 60 B 80 A C 20 A D 50 A E 90 B,C F 30 C,D G 30 E,F H 60 G a. What is the assignment task-workstation assignment obtained using ranked positional weight heuristic? b. What is the cycle time achievable? c. What is the efficiency of the line?arrow_forward
- - Hershey Chocolate Corporation was the first company that produced milk chocolate in America. With the passage to time, it focused only on chocolate production, and manufactured many innovative products. After the Second World War, it managed to export its products to 90 countries. In2006, its sales reached 5 billion dollars, and employed over 14,300 people. The objective of the project is to deploy an ERP system covering sales and procurement process. The following is the required schedule of the event. (Marks-10) Activity Duration- Weeks Immediate Predecessors A–Select consultant for selecting system 2 _____________ B–Meet with consultant to discuss ERP 4 A C–Meet with Board of Directors to explain proposal 1 A D–Develop request for proposals to give to vendors 3 B,C E–Obtain vendor proposals 4 D F–Develop organization business cases including training 8 E G–Present business cases to Board of Directors 1 F…arrow_forwardThe following table lists the components needed to assemble an end item, lead times (in weeks), and quantities on hand. Item Lead Time Amount on Hand Direct Components End 2 0 L(2), C(1), K(3) L 2 11 B(2), J(3) C 3 15 G(2), B(2) K 3 20 H(4), B(2) B 2 25 J 3 34 G 3 3 H 2 0 Click here for the Excel Data File a. If 43 units of the end item are to be assembled, how many additional units of B are needed? (Hint: You don’t need to develop an MRP plan.) b. An order for the end item is scheduled to be shipped at the start of week 11. What is the latest week that the order can be started and still be ready to ship on time? (Hint: You don’t need to develop an MRP plan.)arrow_forwardWhat are some common techniques and methodologies for prioritizing requirements in complex projects? How can the MoSCoW method and the Kano model be applied in this context?arrow_forward
- Material Requirement Planning (MRP) I. Introduction (minimum of 6 sentences) II. Body (minimum of 10 sentences) III. Conclusion (minimum of 6 sentences) Content: anything as long as it is about MRP it can be advantages and disadvantages of MRP, examples or figures.arrow_forwardWrite A diagram that shows elemental tasks and their precedence requirements, and explain that?arrow_forwardQ3- Udesign is a plant producing mass production dresses. The following table shows the tasks needed to be preformed, their task times and proceeding tasks. It is required to produce 30 dresses per hour.TaskImmediate predecessorTask time (sec)A-30B-40C-20DA100EB,D25FC,D50GD,E,F50HG90a- Compute the cycle time and minimum number of workstations requiredb- Draw the precedence diagramc- What is the maximum output for this lined- Assign tasks to workstations using most number of followerse- Compute efficiency of such linearrow_forward
- Saint Teresa's Hospital is looking to implement a new ERP system. Russell Trent has been developing a project plan and has identified the following tasks, precedence relations, and normal task durations. Task Pred Mean Std Var Start 0 0 0 A Start 20 19.4 376.36 B A 14 11.34 128.5956 C A 45 34.65 1200.623 D A 15 11.55 133.4025 E B,C,D 7 6.72 45.1584 F E 37 42.55 1810.503 G E 27 27.27 743.6529 H E 43 14.62 213.7444 I E 28 19.04 362.5216 J F,G,H,I 13 13.52 182.7904 End J 0 0 0 Because Russell has studied project management at the University of Portland, he knows that the he should incorporate a time buffer into any estimates for the project's makespan. If Russell wants to quote a 92% makespan: Quoted Makespan = Time Buffer =arrow_forwardCyclone Appliances has developed a new European-style convection oven that will be made on an assembly line. The schedule requires 80 ovens in an 8-hour day. The assembly includes seven tasks. The table below indicates the performance time and the sequence requirements for each task. Task Performance Time (minutes) Task must follow Task listed below A 1 B 2 A C 3 B D 2 B E 4 C, D F 1 E G 2 F i) What is the cycle time for this assembly operation? (3 marks) ii) What is the theoretical minimum number of workstations? (3 marks) iii) Draw the precedence diagram. (Please note that diagram can be drawn with the use of Microsoft shapes) (4 marks) b) iv) Briefly explain what "slotting" is. (4 marks) v) State the ethical issues which might arise with regard to slotting? (6 marks)arrow_forwarda. Work Breakdown Structure (WBS): Develop a detailed work breakdown structure thatlists all the tasks required to launch the product or service. Organise the tasks into logicalphases and sub-phases.arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
- Practical Management ScienceOperations ManagementISBN:9781337406659Author:WINSTON, Wayne L.Publisher:Cengage,Operations ManagementOperations ManagementISBN:9781259667473Author:William J StevensonPublisher:McGraw-Hill EducationOperations and Supply Chain Management (Mcgraw-hi...Operations ManagementISBN:9781259666100Author:F. Robert Jacobs, Richard B ChasePublisher:McGraw-Hill Education
- Purchasing and Supply Chain ManagementOperations ManagementISBN:9781285869681Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. PattersonPublisher:Cengage LearningProduction and Operations Analysis, Seventh Editi...Operations ManagementISBN:9781478623069Author:Steven Nahmias, Tava Lennon OlsenPublisher:Waveland Press, Inc.
Practical Management Science
Operations Management
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:Cengage,
Operations Management
Operations Management
ISBN:9781259667473
Author:William J Stevenson
Publisher:McGraw-Hill Education
Operations and Supply Chain Management (Mcgraw-hi...
Operations Management
ISBN:9781259666100
Author:F. Robert Jacobs, Richard B Chase
Publisher:McGraw-Hill Education
Purchasing and Supply Chain Management
Operations Management
ISBN:9781285869681
Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
Publisher:Cengage Learning
Production and Operations Analysis, Seventh Editi...
Operations Management
ISBN:9781478623069
Author:Steven Nahmias, Tava Lennon Olsen
Publisher:Waveland Press, Inc.