Operations Management: Sustainability and Supply Chain Management Plus MyLab Operations Management with Pearson eText -- Access Card Package (12th Edition)
12th Edition
ISBN: 9780134422404
Author: Jay Heizer, Barry Render, Chuck Munson
Publisher: PEARSON
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Chapter 14, Problem 10P
a. Given the product structure and master production
Figure 14.12 Information for Problem 14.10
b. Given the preceding product structure, master production schedule, and inventory status (Figure 14.12), develop a net materials requirements (planned order release) for all items.
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a) Given the product structure and master production scheduleshown in Figure 14.12, develop a gross requirements plan forall items.b) G iven the product structure, master production schedule, andinven tory status shown in Figure 14.12, develop a net requirementsplan (planned order release) for all items.
Given the product structure, master productionschedule, and inventory status in Figure 14.13, and assuming therequirements for each BOM item is I:a) develop a gross requirements plan for Item C;b) develop a net requirements plan for Item C.
What are the other managerial applications that might be found once the material requirements plan technique is established ?
Chapter 14 Solutions
Operations Management: Sustainability and Supply Chain Management Plus MyLab Operations Management with Pearson eText -- Access Card Package (12th Edition)
Ch. 14 - What is the difference between a gross...Ch. 14 - Prob. 2DQCh. 14 - What are the similarities between MRP and DRP?Ch. 14 - How does MRP II differ from MRP?Ch. 14 - Which is the best lot-sizing policy for...Ch. 14 - What impact does ignoring carrying cost in the...Ch. 14 - MRP is more than an inventory system; what...Ch. 14 - What are the options for the production planner...Ch. 14 - Master schedules are expressed in three different...Ch. 14 - What functions of the firm affect an MRP system?...
Ch. 14 - Prob. 11DQCh. 14 - Identify five specific requirements of an...Ch. 14 - What are the typical benefits of ERP?Ch. 14 - What are the distinctions between MRP, DRP, and...Ch. 14 - As an approach to inventory management, how does...Ch. 14 - What are the disadvantages of ERP?Ch. 14 - Use the Web or other sources to: a. Find stories...Ch. 14 - Prob. 18DQCh. 14 - Use the Web or other sources to identify what an...Ch. 14 - You have developed the following simple product...Ch. 14 - You are expected to have the gift bags in Problem...Ch. 14 - Prob. 3PCh. 14 - Prob. 4PCh. 14 - The demand for subassembly S is 100 units in week...Ch. 14 - Using the information in Problem 14.3, construct a...Ch. 14 - Using the information in Problem 14.3, construct a...Ch. 14 - Refer again to Problems 14.3 and 14.4. In addition...Ch. 14 - Refer again to Problems 14.3 and 14.5. In addition...Ch. 14 - a. Given the product structure and master...Ch. 14 - Prob. 11PCh. 14 - Based on the data in Figure 14.13, complete a net...Ch. 14 - Prob. 13PCh. 14 - A part structure, lead time (weeks), and on-hand...Ch. 14 - You are product planner for product A (in Problem...Ch. 14 - Prob. 16PCh. 14 - Prob. 17PCh. 14 - Data Table for Problems 14.17 through 14.20 14.17...Ch. 14 - Develop an EOQ solution and calculate total...Ch. 14 - Develop a POQ solution and calculate total...Ch. 14 - Using your answers for the lot sizes computed in...Ch. 14 - Prob. 26PCh. 14 - Grace Greenberg, production planner for Science...Ch. 14 - Karl Knapps, Inc., has received the following...Ch. 14 - Coleman Rich, Ltd., has received the following...Ch. 14 - Prob. 31PCh. 14 - Using the data for the coffee table in Problem...Ch. 14 - When 18,500 Orlando Magic Fans Come to Dinner...Ch. 14 - When 18,500 Orlando Magic Fans Come to Dinner...Ch. 14 - When 18,500 Orlando Magic Fans Come to Dinner...Ch. 14 - MRP at Wheeled Coach Video Case Wheeled Coach, the...Ch. 14 - MRP at Wheeled Coach Video Case Wheeled Coach, the...Ch. 14 - MRP at Wheeled Coach Video Case Wheeled Coach, the...
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- What will be projected on hand inventory of item S in week6?arrow_forwardProduct X is made of 2 units of Y and 3 of Z. Y is made of 1 unit of A and 2 units of B. Z is made of 2 units of A and 4 units of C. Lead Time of X is 1 week: Y - 2 weeks; Z – 3 weeks; A – 2 weeks; B – 1 week; and C – 3 weeks. Scheduled receipt on week 5 are: A = 250 and Z = 135. If 150 units of X are needed in week 10 & 100 units in week 12, develop a planning schedule showing when each item should be ordered and in what quantity. Use lot for lot except for Y & C which requires minimum of 400 units. Determine the timing of planned release of component Z for the order of 150 units.arrow_forwardProduct X is made of 2 units of Y and 3 of Z. Y is made of 1 unit of A and 2 units of B. Z is made of 2 units of A and 4 units of C. Lead Time of X is 1 week: Y - 2 weeks; Z – 3 weeks; A – 2 weeks; B – 1 week; and C – 3 weeks. Scheduled receipt on week 5 are: A = 250 and Z = 135. If 150 units of X are needed in week 10 & 100 units in week 12, develop a planning schedule showing when each item should be ordered and in what quantity. Use lot for lot except for Y & C which requires minimum of 400 units. Determine the total gross requirement of “A”arrow_forward
- Product M is made of two units of N and two of P. N is made of two units of R and four units of S. R is made of one unit of S and three units of T. P is made of two units of T and four units of U. a. Show the bill-of-materials (product structure tree). b. If 100 Ms are required, how many units of each component are needed? c. Show both a single-level parts list and an indented parts list.arrow_forward1-Develop the production schedule for each component in parent item A.Make sure the independent demand for B and C are also included in theschedule.arrow_forwardFigure shows the BOMs for two products, A and B. Table 1 shows the MPS quantity start date for each one. Table 2 contains data from inventory records for items C, D, and E. There are no safety stock requirements for any of the items.a. Determine the material requirements plan for items C, D, and E for the next 8 weeks.b. What specific managerial actions are required in week 1?c. Suppose that a very important customer places an emergency order for a quantity of product A. To satisfy this order, a new MPS of 200 units of product A is now required in week 5. Determine the changes to the material requirements plan if this order is accepted and note any problems that you detect. MPS Quantity Start Dates Date Product 1 2 3 4 5 6 7 8 A 125 95 150 130 B 80 70 Inventory Record Data Item Data Category C D E Lot-sizing rule L4L POQ 1P = 32 FOQ = 800 Lead time 3 weeks 2 weeks 1 weeks Scheduled receipts 200 (week 2) None 800 (week 1) Beginning…arrow_forward
- What do you understand by Materials requirements planning (MRP)?arrow_forwardBriefly discuss what are the various types of objectives of Material Requirements Planning (MRP )?arrow_forwardAn end item’s demand forecasts for the next 6 weeks are 30 units, followed by forecasts of 25 units for weeks 7 through 10. The current on-hand inventory is 60 units. The order policy is to produce in lots of 100. The booked customer orders for the item, starting with week 1, are 22, 30, 15, 11, 0, 0, 9, 0, 0, and 0 units. The lead time is 2 weeks.a. Develop an MPS for this end item.b. The marketing department has received six orders for this item in the following sequence:Order 1 is for 40 units to be delivered in period 3Order 2 is for 60 units to be delivered in period 4Order 3 is for 70 units to be delivered in period 6Order 4 is for 40 units to be delivered in period 3Order 5 is for 20 units to be delivered in period 5Order 6 is for 115 units to be delivered in period 9Assuming that the prospective MPS you developed in part (a) does not change, which orders would you be able to accept based on the available to promise (ATP)?arrow_forward
- The following table lists the components needed to assemble an end item. Assume there is no on-hand inventories. Item Direct Components End item A(4), B(5), C(4) A E(3), F(2) B D(3), E(5) C F(4) D E F E(4) If 3 units of the end item are to be assembled, how many units of component E are needed? Input should be an exact number.arrow_forwardDevelop a material requirements plan for component H. Lead times for the end item and each component except B are one week. The lead time for B is three weeks. Sixty units of A are needed at the startof week 8. There are currently 15 units of B on hand and 130 of E on hand, and 50 units of H are inproduction and will be completed by the start of week 2. Lot-for-lot ordering will be used for all items.arrow_forwardNote:- Do not provide handwritten solution. Maintain accuracy and quality in your answer. Take care of plagiarism. Answer completely. 14.) A part structure, lead time (weeks), and on-hand quantities for product A are shown in Figure 14. From the information shown, generate: a) An indented bell of material for product A. b) Net requirements for each part to produce 10 As in week 8 using lot-for-lot. Figure 14:arrow_forward
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