Manufacturing Engineering And Technology -- Access Card
7th Edition
ISBN: 9780133131109
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Textbook Question
Chapter 16, Problem 66SDP
Suggest consumer-product designs that could utilize honeycomb structures. For example, an elevator can use a honeycomb laminate as a stiff and lightweight floor material.
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Chapter 16 Solutions
Manufacturing Engineering And Technology -- Access Card
Ch. 16 - How does sheet-metal forming differ from rolling,...Ch. 16 - What causes burrs? How can they be reduced or...Ch. 16 - Prob. 3RQCh. 16 - Describe the difference between compound,...Ch. 16 - Describe the characteristics of sheet metals that...Ch. 16 - Describe the features of forming-limit diagrams...Ch. 16 - List the properties of materials that influence...Ch. 16 - Give one specific application for each of the...Ch. 16 - Why do tubes buckle when bent? What is the effect...Ch. 16 - Define normal anisotropy, and explain why it is...
Ch. 16 - Describe earing and why it occurs.Ch. 16 - What are the advantages of rubber forming? Which...Ch. 16 - Explain the difference between deep drawing and...Ch. 16 - How is roll forming fundamentally different from...Ch. 16 - What is nesting? What is its significance?Ch. 16 - Describe the differences between compound,...Ch. 16 - What is microforming?Ch. 16 - Explain the advantages of superplastic forming.Ch. 16 - What is hot stamping? For what materials is it...Ch. 16 - What is springback? What is negative springback?Ch. 16 - Explain the differences that you have observed...Ch. 16 - Take any three topics from Chapter 2, and, with...Ch. 16 - Do the same as for Problem 16.22, but for Chapter...Ch. 16 - Identify the material and process variables that...Ch. 16 - Explain why springback in bending depends on yield...Ch. 16 - Explain why cupping tests may not predict well the...Ch. 16 - Identify the factors that influence the...Ch. 16 - Why are the beads in Fig. 16.36b placed in those...Ch. 16 - A general rule for dimensional relationships for...Ch. 16 - Section 16.2 stated that the punch stripping force...Ch. 16 - Is it possible to have ironing take place in an...Ch. 16 - Note the roughness of the periphery of the flanged...Ch. 16 - What recommendations would you make in order to...Ch. 16 - It has been stated that the quality of the sheared...Ch. 16 - Give several specific examples from this chapter...Ch. 16 - As you can see, some of the operations described...Ch. 16 - Through changes in clamping or die design, it is...Ch. 16 - How would you produce the part shown in Fig....Ch. 16 - It has been stated that the thicker the sheet...Ch. 16 - Prob. 41QTPCh. 16 - Calculate the value of R in Problem 16.41. Will...Ch. 16 - Estimate the limiting drawing ratio for the...Ch. 16 - Using Eq. (16.15) and the K value for TNT, plot...Ch. 16 - Section 16.5 states that the k values in bend...Ch. 16 - For explosive forming, calculate the peak pressure...Ch. 16 - Measure the respective areas of the solid outlines...Ch. 16 - Plot Eq. (16.6) in terms of the elastic modulus,...Ch. 16 - What is the minimum bend radius for a 1.0-mm-thick...Ch. 16 - Survey the technical literature and explain the...Ch. 16 - Using the data in Table 16.3 and referring to Eq....Ch. 16 - What is the force required to punch a square hole...Ch. 16 - In Case Study 16.2, it was stated that the reason...Ch. 16 - A cup is being drawn from a sheet metal that has a...Ch. 16 - Prob. 55QTPCh. 16 - Figure P16.57 shows a parabolic profile that will...Ch. 16 - Prob. 59SDPCh. 16 - Consider several shapes to be blanked from a large...Ch. 16 - Prob. 61SDPCh. 16 - Many axisymmetric missile bodies are made by...Ch. 16 - Metal cans are either two-piece (in which the...Ch. 16 - The design shown in Fig. P16.65 is proposed for a...Ch. 16 - Suggest consumer-product designs that could...Ch. 16 - How would you produce the part shown in Fig. 16.44...Ch. 16 - Using a ball-peen hammer, strike the surface of...Ch. 16 - Inspect a common paper punch and observe the shape...Ch. 16 - Obtain an aluminum beverage can and slit it in...Ch. 16 - Prob. 71SDPCh. 16 - Prob. 73SDPCh. 16 - On the basis of experiments, it has been suggested...Ch. 16 - Design a box that will contain a 4-in. 6-in. ...Ch. 16 - Repeat Problem 16.77, but design the box from a...
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- What is the importance of the glass box approach technique?arrow_forwardWhich forming process would you use to make the following composite parts? (Explain) A. A 12" diameter pipe with a 1/4" wall thickness to be used in a chemical plant. B. A roof panel for a road grader. Production is one grader per day. C. Tool chests for contractors. The company produces five units a day. D. Overhead storage bin doors for a passenger jet. A hundred parts are needed for each plane, and production is four planes per month.arrow_forwardWhich law of thermodynamics best apply to compression molding machine? Explain why.arrow_forward
- EXPLAIN WHAT IS PROTOTYPE BY FIGURE AND WHY IS IMPORTANT ? EXPLAIN WHICH FACTORS TO BE CONSIDERED OF SIZING THE DESIGN PARTS ? EXPLAIN WHICH FACTORS TO BE CONSIDERED IN MATERIALS SELECTION BY FIGURES ?arrow_forwardIs it preferable to have a larger or smaller Weibull modulus m for a structural product?arrow_forward1)Which design do you recommend? and why?arrow_forward
- Briefly explain the Casting and Molding processes and define their basic requirements. If a manufacturer was asked to produce a set of plastic bottles, which method would you suggest?Justify your answer.arrow_forwardMoulds for blow moulding can be made using aluminium whereas moulds for injection moulding are usuallymade out of tool steel, why?arrow_forwardIn a sheet metal forming press, the shape to be formed is hemispherical cup of radius 15 cm in 2mm thick mild steel sheet. The force required to deform sheet is 8 kN. The forming hammer should approach job from a distance of 30 cm. The production rate required is 240 components/hr. Calculate and suggest the following specifications of the various hydraulic components used: a. Hydraulic cylinder (bore & length); b. Pump pressure and flow rate; c. Electric motor HP considering 75% pump efficiency; d. Reservoir size; and e. Size of pump inlet and discharge tubing.arrow_forward
- What manufacturing processes do you think were applied? Or what information be needed about the fabrication of this piece?arrow_forwardWhat is the Mannesmann milling process? Why is the Mannesmann piercing process not capable of producing extremely long lengths of seamless tubing?arrow_forwardCoupling will be used in the drive mechanism of the roles used in the Continuous Casting plant. The moment to be transmitted is high, the transmission distance is about 1500 mm, and there are fluctuations in the bending direction. Which type of coupling is best suited to absorb these fluctuations? Explain broadly the features of this coupling. Draw it schematically and explain the working principle.arrow_forward
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