Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Chapter 17, Problem 38QTP
A coarse copper powder is compacted in a
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In powder processing, a cylinder with a diameter of 2 inches and a height of 10 inches is to be made from fine copper powders. A single-action press is used for compaction. If the average density of the green product is 7 g/cm3 at the bottom half of the cylinder, estimate the compaction pressure at the punch surface. Assume no friction between the powders. The coefficient of friction between particles and containers is 0.2.
The part shown in Figure is to be pressed from fine copper powders using a compaction pressure of 1000 MPa. Dimensions are milimetres. Determinea) the required press tonnage to perform this operationb) the final weight of the part if the porosity is 15%. Assume shrinkage during sintering can be neglected. (the desity of copper =8,97g/cm3 )
In solid state sintering of compacted metal powder material, discuss how the progress of microstructure changes in sintering can be observed by microscopy. Support your discussion with suitable schematic diagram.
Chapter 17 Solutions
Manufacturing Engineering & Technology
Ch. 17 - Describe briefly the production steps involved in...Ch. 17 - Name the various methods of powder production and...Ch. 17 - Explain why metal powders may be blended.Ch. 17 - Describe the methods used in metal powder...Ch. 17 - What is isostatic pressing? How is it different...Ch. 17 - What hazards are involved in PM processing?...Ch. 17 - Describe what occurs to metal powders during...Ch. 17 - Prob. 8RQCh. 17 - Why might secondary and finishing operations be...Ch. 17 - Prob. 10RQ
Ch. 17 - Prob. 11RQCh. 17 - Prob. 12RQCh. 17 - Prob. 13RQCh. 17 - What is screening of metal powders? Why is it...Ch. 17 - Why are protective atmospheres necessary in...Ch. 17 - Why is there density variation in the compacting...Ch. 17 - What is the magnitude of the stresses and forces...Ch. 17 - List the similarities and differences of forging...Ch. 17 - Give some reasons that powder-injection molding is...Ch. 17 - How does the equipment used for powder compaction...Ch. 17 - Explain why the mechanical and physical properties...Ch. 17 - What are the effects of the different shapes and...Ch. 17 - Describe the relative advantages and limitations...Ch. 17 - How different, if any, are the requirements for...Ch. 17 - The powder metallurgy process can be competitive...Ch. 17 - What are the reasons for the shapes of the shown...Ch. 17 - Should green compacts be brought up to the...Ch. 17 - Because they undergo special processing, metal...Ch. 17 - In Fig. 17.12, it can be seen that the pressure is...Ch. 17 - Why do the compacting pressure and the sintering...Ch. 17 - What will be stronger: a blend of stainless steel...Ch. 17 - Name the various methods of powder production and...Ch. 17 - Estimate the maximum tonnage required to compact a...Ch. 17 - Refer to Fig. 17.11a. What should be the volume of...Ch. 17 - Determine the shape factors for (a) a cylinder...Ch. 17 - Estimate the number of particles in a 500-g sample...Ch. 17 - Prob. 37QTPCh. 17 - A coarse copper powder is compacted in a...Ch. 17 - A gear is to be manufactured from iron powders. It...Ch. 17 - What volume of powder is needed to make the gear...Ch. 17 - The axisymmetric part shown in Fig. P17.41 is to...Ch. 17 - Prepare an illustration similar to Fig. 13.1,...Ch. 17 - Prob. 44SDPCh. 17 - Compare the design considerations for PM products...Ch. 17 - Prob. 46SDPCh. 17 - Prob. 47SDPCh. 17 - Using the Internet, locate suppliers of metal...Ch. 17 - Explain why powder metal parts are commonly used...Ch. 17 - Prob. 50SDPCh. 17 - Describe how the information given in Fig. 17.15...Ch. 17 - It was stated that, in the process shown in Fig....Ch. 17 - Prob. 53SDPCh. 17 - The axisymmetric parts shown in Fig. P17.54 are to...Ch. 17 - Assume you are working in technical sales. What...
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- Should green compacts be brought up to the sintering temperature slowly or rapidly? Explain your reasoning.arrow_forwardWhat were the main needs to develop colloidal technique for powder processing, explain your arguments clearly?arrow_forwardDiscuss the effect of monomodal and bimodal particle size distribution of powderson the microstructure and properties of advanced ceramics. Which starting powders would youprefer and WHY?arrow_forward
- GKN Sinter Metals Company pressed iron powders using a compaction pressure of 600 MPa to produced a cylindrical bearing which is 70 cm long and has internal and external diameters of 8 cm and 16 cm, respectively. Determine (a) the most appropriate pressing direction, (b) the required press tonnage to perform this operation, and (c) the final weight of the part if the porosity is 12%, given that the density of iron, ρ = 7.87 g/cm3. Assume shrinkage during sintering can be neglectedarrow_forwardIs reconstitution the act of mixing a liquid with a powder to make a liquid form?arrow_forwardAn extruder barrel has a diameter of 110 mm and a length of 3.0 m. The screw channel depth = 7.0 mm, and its pitch = 95 mm. The viscosity of the polymer melt is 105 Pa-s, and the head pressure in the barrel is 4.0 MPa. What rotational speed of the screw is required to achieve a volumetric flow rate of 90 cm3/s?arrow_forward
- If your aim is to obtain enhanced densification rates and accelerated grain growth during sintering, which sintering method would you prefer and why?What are the stages of this sintering method?arrow_forward(b) What are the 3 consumable parts involve in 3D powder printing? Identify which one can be recycled.arrow_forwardPowder Metal Question: You are given alumina powder that comes in large bags and shipped a long distance a. why is it important to sample the powder in the bags ? b. how do you sample the material? c. what might you expect to see in your sampling? d. how do you deal with the issue if present ?arrow_forward
- I only need the answer to question 2. I provided the correct answer for question 1 1)An extruder barrel has a diameter of 4.0 in and an L/D ratio of 28. The screw channel depth = 0.25 in, and its pitch is 4.8 in. It rotates at 60 rev/min. The viscosity of the polymer melt is 100 x 10-4 lb-sec/in2. What head pressure at exit is required to obtain a net volume flow rate of 150 in3/min? Assume that you are extruding 1/2 in PVC pipe (schedule 40) using the conditions above. -2193 lb/in2 2) How long would it take to extrude a 30 foot section? Be sure to note in your solution where you got your dimensions for the PVC pipe.arrow_forwardWhat are the main parameters that influence the flow of a polymer in an extrusion process? Explain this for 3D FDM printing as well as injection moulding and discuss similarities and differences.arrow_forwardAn injection molded polyethylene part has a dimension of 6.25 cm. A new material, polycarbonate, is used in the same mold. What is the expected corresponding dimension of the polycarbonate molding?arrow_forward
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