Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133559897
Author: KALPAKJIAN
Publisher: PEARSON
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Textbook Question
Chapter 24, Problem 31QLP
Explain how contour cutting could be started in a band saw, as shown in Fig. 24.28d.
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21.61 In Example 21.3, if the cutting speed V is doubled, will the answer be different? Explain.
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Chapter 24 Solutions
Manufacturing Engineering & Technology
Ch. 24 - Explain why milling is such a versatile machining...Ch. 24 - Describe a milling machine. How is it different...Ch. 24 - Describe the different types of cutters used in...Ch. 24 - Define the following: face milling, peripheral...Ch. 24 - Can threads be machined on a mill? Explain.Ch. 24 - What is the difference between feed and feed per...Ch. 24 - Explain the relative characteristics of climb...Ch. 24 - Describe the geometric features of a broach and...Ch. 24 - What is a pull broach? A push broach?Ch. 24 - Why is sawing a commonly used process? Why do some...
Ch. 24 - What advantages do bed-type milling machines have...Ch. 24 - Explain why the axis of a hob is tilted with...Ch. 24 - What is a shell mill? Why is it used?Ch. 24 - Why is it difficult to saw thin sheet metals?Ch. 24 - Of the processes depicted in Fig. 24.2, which is...Ch. 24 - Describe the tool motion during gear shaping.Ch. 24 - When is filing necessary?Ch. 24 - Would you consider the machining processes...Ch. 24 - Why is end milling such an important versatile...Ch. 24 - List and explain factors that contribute to poor...Ch. 24 - Explain why broaching crankshaft bearings is an...Ch. 24 - Several guidelines are presented in this chapter...Ch. 24 - What are the advantages of helical teeth over...Ch. 24 - Explain why hacksaws are not as productive as band...Ch. 24 - What similarities and differences are there in...Ch. 24 - Why do machined gears have to be subjected to...Ch. 24 - How would you reduce the surface roughness shown...Ch. 24 - Why are machines such as the one shown in Fig....Ch. 24 - Comment on your observations concerning the...Ch. 24 - Explain how contour cutting could be started in a...Ch. 24 - Prob. 32QLPCh. 24 - Describe the parts and conditions under which...Ch. 24 - Explain the reason that it is difficult to use...Ch. 24 - Would you recommend broaching a keyway on a gear...Ch. 24 - Prob. 37QTPCh. 24 - A slab-milling operation is being performed at a...Ch. 24 - Show that the distance lc in slab milling is...Ch. 24 - Prob. 40QTPCh. 24 - Calculate the chip depth of cut, tc, and the...Ch. 24 - Estimate the time required to face mill a...Ch. 24 - A 12-in.-long, 1-in.-thick plate is being cut on a...Ch. 24 - A single-thread hob is used to cut 40 teeth on a...Ch. 24 - Assume that m the face-milling operation shown in...Ch. 24 - A slab-milling operation will take place on a part...Ch. 24 - Prob. 47QTPCh. 24 - In describing the broaching operations and the...Ch. 24 - The parts shown in Fig. 24.1 are to be machined...Ch. 24 - Would you prefer to machine the part in Fig. 24....Ch. 24 - Prob. 51SDPCh. 24 - Suggest methods whereby milling cutters of various...Ch. 24 - Prepare a comprehensive table of the process...Ch. 24 - Prob. 55SDPCh. 24 - Make a list of all the processes that can be used...
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- 21.30 Explain why it is possible to remove more material between tool resharpening by lowering the cutting speed.arrow_forward22.37 Which of the properties listed in Table 22.1 is, in your opinion, the least im portant in cutting tools? Explain.arrow_forwardDraw the geometry of single point cutting tool (3 views) and explain the importance of each angle in metal cutting.arrow_forward
- 44. In Orthogonal Cutting Model, why chip thickness after cut is greater than chip thickness before cut? explain.arrow_forwardAssuming that the coefficient of friction is 0.25, calculate the maximum depth of cut forturning a hard aluminium alloy on a 15-kW lathe (with a mechanical efficieny of 80%) at awidth of cut of 6 mm, rake angle of 0˚, and a cutting speed of 90 m/min, shear strength of 150 MPa.arrow_forward2 2 . 16 Explain why so many different types of cutting-tool materials have been developed over the years. Why are they still being developed further?arrow_forward
- Differentiate between orthogonal and oblique cutting.explain the importance of eacharrow_forwardWhat are the functions served by cutting fluid? Give broad classification of cutting fluid and explain each in detail .arrow_forward2 1.23 Tool life can be almost infinite at low cutting speeds.Would you then recommend that all machining be done at low speeds? Explain.arrow_forward
- Manufacturing Processes What is the effect of shear plane angle in metal cutting? Illustrate with diagramarrow_forward22.36 Referring to Table 22.1, state which tool materials would be suitable for interrupted cutting operations. Explain.arrow_forwardWrite down the steps required to proof the mathematical relation for SHEAR PLANE ANGLE in Orthogonal Cutting Model. i-e. Prove the following relation:arrow_forward
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