Connect Access Card for Statistics for Engineers and Scientists
Connect Access Card for Statistics for Engineers and Scientists
4th Edition
ISBN: 9780073518237
Author: William Navidi
Publisher: McGraw-Hill Education
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Chapter 9.3, Problem 14E

The article “Use of Taguchi Methods and Multiple Regression Analysis for Optimal Process Development of High Energy Electron Beam Case Hardening of Cast Iron” (M. Jean and Y. Treng, Surface Engineering. 2003:150–156) describes a factorial experiment designed to determine factors in a high-energy electron beam process that affect hardness in metals. Results for two factors, each with three levels, are presented in the following table. Factor A is the travel speed in mm/s, and factor B is accelerating voltage in volts. The outcome is Vickers hardness. There were six replications for each treatment. In the article, a total of seven factors were studied: the two presented here are those that were found to be the most significant.

A B Hardness
10 10 875 896 921 686 642 613
10 25 712 719 698 621 632 645
10 50 568 546 559 757 723 734
20 10 876 835 868 812 796 772
20 25 889 876 849 768 706 615
20 50 756 732 723 681 723 712
30 10 901 926 893 856 832 841
30 25 789 801 776 845 827 831
30 50 792 786 775 706 675 568
  1. a. Estimate all main effects and interactions.
  2. b. Construct an ANOVA table. You may give ranges for the P-values.
  3. c. Is the additive model plausible? Provide the value of the test statistic and the P-value.
  4. d. Can the effect of travel speed on the hardness be described by interpreting the main effects of travel speed? If so, interpret the main effects, using multiple comparisons at the 5% level if necessary. If not, explain why not.
  5. e. Can the effect of accelerating voltage on the hardness be described by interpreting the main effects of accelerating voltage? If so, interpret the main effects, using multiple comparisons at the 5% level if necessary. If not, explain why not.

a.

Expert Solution
Check Mark
To determine

Find all the main and interaction effects.

Answer to Problem 14E

The interaction effects are:

γ11=9.0556,γ12=22.944,γ13=13.889,γ21=16.722,γ22=9.611,γ23=7.1111,γ31=7.6667,γ32=13.333andγ33=21

The main effects are:

α^1=61.389, α^2=18.722and α^2=42.667,β^1=66.056,β^2=2.94444and β^3=63.111.

Explanation of Solution

Calculation:

The given information is that the experiment involves the response of two factors (A (travel speed) and B (accelerating voltage)).

The first cell refers to travel speed 10 and accelerating voltage 10.

The first cell mean can be obtained as follows:

X¯11.=1Ki=1KX11k=16(875+896+921+686+642+613)=4,6336=772.1667

Similarly the means of remaining cells are given in the below table:

Here, the row means refers to the factor travel speed.

The first row mean can be obtained as follows:

X¯i..=1Jj=1JX¯ij.=13(772.1667+671.1667+647.8333)=697.0556

Similarly the means of remaining rows are given in the below table:

Here, the column means refers to the factor accelerating voltage.

The first column mean can be obtained as follows:

X¯.j.=1Ii=1IX¯ij.=13(772.1667+826.5+874.83333)=824.5

Similarly the means of remaining columns are given in the below table:

The remaining row and column mean can be obtained as shown in the table:

102550Row Mean X¯i..
10772.1667671.1667647.8333697.0556
20826.5783.8333721.1667777.1667
30874.8333811.5717801.1111
Column Mean X¯.j.824.5755.5695.3333758.4444

The row effects can be obtained as follows:

α^i=X¯i..X¯...

Here, α^is are the main effects of the factor travel speed.

Substitute X¯1..=697.0556and X¯...=758.4444 in the above formula.

α^1=X¯1..X¯...=697.0556758.4444=61.389

Substitute X¯2..=777.16667and X¯...=758.4444 in the above formula.

α^2=X¯2..X¯...=777.1667758.4444=18.722

Substitute X¯3..=801.1111and X¯...=758.4444 in the above formula.

α^3=X¯3..X¯...=801.1111758.4444=42.667

Thus, the row effects are α^1=61.389, α^2=18.722and α^2=42.667.

The column effects can be obtained as follows:

β^j=X¯.j.X¯...

Here, β^js are the main effects of the factor accelerating voltage.

Substitute X¯.1.=824.5and X¯...=758.4444 in the above formula.

β^1=X¯.1.X¯...=824.5758.4444=66.056

Substitute X¯.2.=755.5and X¯...=758.4444 in the above formula.

β^2=X¯.2.X¯...=755.5758.4444=2.9444

Substitute X¯.3.=695.3333and X¯...=758.4444 in the above formula.

β^3=X¯.3.X¯...=695.3333758.4444=63.111

Thus, the column effects are β^1=66.056,β^2=2.94444and β^3=63.111.

The interaction effects can be obtained as follows:

γij=X¯ij.X¯i..X¯.j.+X¯...

Substitute X¯11.=772.1667,X¯1..=697.0556,X¯.1.=824.5,X¯...=758.4444 in the above formula.

γ11=X¯11.X¯1..X¯.1.+X¯...=772.1667697.0556824.5+758.4444=9.0556

Substitute X¯12.=671.1667,X¯1..=697.0556,X¯.2.=755.5,X¯...=758.4444 in the above formula.

γ12=X¯12.X¯1..X¯.2.+X¯...=671.1667697.0556755.5+758.4444=22.944

Substitute X¯13.=647.8333,X¯1..=697.0556,X¯.3.=695.3333,X¯...=758.4444 in the above formula.

γ13=X¯13.X¯1..X¯.3.+X¯...=647.8333697.0556695.3333+758.4444=13.889

Substitute X¯21.=826.5,X¯2..=777.1667,X¯.1.=824.5,X¯...=758.4444 in the above formula.

γ21=X¯21.X¯2..X¯.1.+X¯...=826.5777.1667824.5+758.4444=16.722

Substitute X¯22.=783.8333,X¯2..=777.1667,X¯.2.=755.5,X¯...=758.4444 in the above formula.

γ22=X¯22.X¯2..X¯.2.+X¯...=783.8333777.1667755.5+758.4444=9.611

Substitute X¯23.=721.1667,X¯2..=777.1667,X¯.3.=695.3333,X¯...=758.4444 in the above formula.

γ23=X¯23.X¯2..X¯.3.+X¯...=721.1667777.1667695.3333+758.4444=7.1111

Substitute X¯31.=874.8333,X¯3..=801.1111,X¯.1.=824.5,X¯...=758.4444 in the above formula.

γ31=X¯31.X¯3..X¯.1.+X¯...=874.8333801.1111824.5+758.4444=7.6667

Substitute X¯32.=811.5,X¯3..=801.1111,X¯.2.=755.5,X¯...=758.4444 in the above formula.

γ32=X¯32.X¯3..X¯.2.+X¯...=811.5801.1111755.5+758.4444=13.333

Substitute X¯33.=717,X¯3..=801.1111,X¯.3.=695.3333,X¯...=758.4444 in the above formula.

γ33=X¯33.X¯3..X¯.3.+X¯...=717801.1111695.3333+758.4444=21

Thus, the interaction effects are γ11=9.0556,γ12=22.944,γ13=13.889,γ21=16.722,γ22=9.611,γ23=7.1111γ31=7.6667,γ32=13.333andγ33=21 and the main effects are α^1=61.389,α^2=18.722,α^3=42.667,β^1=66.056,β^2=2.9444and β^3=63.111.

b.

Expert Solution
Check Mark
To determine

Construct an ANOVA table and the find the ranges for the P-values.

Answer to Problem 14E

The ANOVA table is,

SourceDFSSMSFP
A2106,91253,4568.740.001
B2150,39075,195.212.290.000
Interaction411,4092,852.20.470.760
Error45275,2286,116.2
Total53543,939

For Factor A, the P-value is 0.001.

For Factor B, the P-value is 0.000.

For interaction, the P-value is 0.760.

Explanation of Solution

Calculation:

The factor A is travel speed and factor B is accelerating voltage.

Step-by-step procedure for finding the Two-Way ANOVA table is as follows:

Software procedure:

  • Choose Stat > ANOVA > Two-Way.
  • In Response, enter the column of Hardness.
  • In Row Factor, enter the column of A.
  • In Column Factor, enter the column of B.
  • Click OK.

Output obtained by MINITAB procedure is as follows:

Connect Access Card for Statistics for Engineers and Scientists, Chapter 9.3, Problem 14E

For Factor A, the F-test statistic is 8.74 and the P-value is 0.001.

For Factor B, the F-test statistic is 12.29and the P-value is 0.000.

For interaction, the F-test statistic is 0.47 and the P-value is 0.760.

c.

Expert Solution
Check Mark
To determine

Explain whether the additive model is plausible.

Answer to Problem 14E

The additive model is plausible.

Explanation of Solution

Calculation:

Interaction:

Null hypothesis:

H0:γ11=γ12=...=γ33=0

Alternative hypothesis:

H1:At least oneγij0

For interaction, the F-test statistic is 0.47 and the P-value is 0.760.

Decision:

If P-valueα, reject the null hypothesis H0.

If P-value>α, fail to reject the null hypothesis H0.

Conclusion:

Interaction:

Here, the P-value is greater than the level of significance.

That is, P-value(0.760)>α(=0.05).

Therefore, the null hypothesis is not rejected.

Thus, the interaction is not significant at α=0.05 level of significance.

Therefore all the interactions are equal to zero.

Thus, the additive model is plausible.

d.

Expert Solution
Check Mark
To determine

Check whether the effects of travel speed on the hardness can be described by the main effects of travel speed. If so, interpret the main effects by multiple comparisons at the 5% level. If not explain the reason.

Answer to Problem 14E

Yes, the effects of travel speed on the hardness can be described by the main effects of travel speed.

There is sufficient evidence to conclude that the effect of a travel speed of 10 differs from those of both 20 and 30 at α=0.05 level of significance.

Explanation of Solution

Calculation:

Factor A is travel speed.

Main effect of factor A:

Null hypothesis:

H0:α1=α2=α3=0

Alternative hypothesis:

H1: At least one αi0

For Factor A, the F-test statistic is 8.74 and P- value is 0.001.

Decision:

If P-valueα, reject the null hypothesis H0.

If P-value>α, fail to reject the null hypothesis H0.

Conclusion:

Factor A:

Here, the P-value is less than the level of significance.

That is, P-value(<0.001)<α(=0.05).

Therefore, the null hypothesis is rejected.

Thus, some of the main effects of factor A are non-zero.

Hence, it is not plausible that the main effects of travel speed on the hardness are equal to zero at α=0.05 level of significance.

Since, the main effects of travel speed on the hardness are not all equal to zero, the effects of travel speed on the hardness can be described by the main effects of travel speed.

Thus, the effects of travel speed on the hardness can be described by the main effects of travel speed.

The main effects can be interpret using Tukey’s method.

State the hypotheses:

Null hypothesis:

H0: There is no travel speed affect the hardness.

Alternative hypothesis:

H1: There is travel speed affect the hardness.

Decision:

By Tukey’s method for multiple comparisons,

If |α^iα^j|>qI,IJ(K1),αMSEJK reject the null hypothesis H0

If |α^iα^j|qI,IJ(K1),αMSEJK fail to reject the null hypothesis H0

Here I=3,J=3,α=0.05,MSE=6116.2

From Appendix A table A.9, the upper 5% point of the q3,45,0.05 distribution is not found in the table. Then approximate it to q3,40,0.05. The upper 5% point of the q3,40,0.05 distribution is 3.44.

For comparing travel speed in 10 mm/s and 20 mm/s:

The 5% critical value is,

qI,IJ(K1),αMSEJK=q3,45,0.05MSEJKq3,40,0.05MSEJK

Substitute q3,40,0.05=3.44,J=3,K=6and MSE=6,116.2

q3,45,0.05MSEJK=(3.44)6,116.2(3)(6)=(3.44)6,116.218=(3.44)339.789=(3.44)(18.4334)=63.41

From part (a), the row effects are α^1=61.389,α^2=18.722,α^3=42.667.

|α^1α^2|=|61.38918.722|=80.111

Which is greater than 63.41.

Thus, reject the null hypothesis H0.

Hence, for travel speed in 10 mm/s and 20 mm/s there is travel speed affect the hardness.

For comparing travel speed in 10 mm/s and 30 mm/s:

|α^1α^3|=|61.38942.667|=104.056

Which is greater than 63.41.

Thus, reject the null hypothesis H0.

Hence, for travel speed in 10 mm/s and 30 mm/s there is travel speed affect the hardness.

For comparing travel speed in 20 mm/s and 30 mm/s:

|α^2α^3|=|18.72242.667|=23.945

Which is less than 63.41.

Thus, fail to reject the null hypothesis H0.

Hence, for travel speed in 20 mm/s and 30 mm/s there is no travel speed affect the hardness.

Conclusion:

There is sufficient evidence to conclude that the effect of a travel speed of 10 differs from those of both 20 and 30 at α=0.05 level of significance.

e.

Expert Solution
Check Mark
To determine

Check whether the effects of accelerating voltage on the hardness can be described by the main effects of accelerating voltage. If so, interpret the main effects by multiple comparisons at the 5% level. If not explain the reason.

Answer to Problem 14E

Yes, the effects of accelerating voltage on the hardness can be described by the main effects of accelerating voltage.

There is sufficient evidence to conclude that the effect of an accelerating voltage in 10 volts differs from those of both 25 volts and 50 volts at α=0.05 level of significance.

Explanation of Solution

Calculation:

Factor B is accelerating voltage.

Main effect of factor B:

Null hypothesis:

H0:β1=β2=β3=0

Alternative hypothesis:

H1: At least one βi0

For Factor B, the F-test statistic is 12.29 and the P-value is 0.000.

Decision:

If P-valueα, reject the null hypothesis H0.

If P-value>α, fail to reject the null hypothesis H0.

Conclusion:

Factor B:

Here, the P-value is less than the level of significance.

That is, P-value(0.000)<α(=0.05).

Therefore, the null hypothesis is rejected.

Thus, some of the main effects of factor B are zero.

Hence, it is not plausible that the main effect of accelerating voltage on the hardness are equal to zero at α=0.05 level of significance.

Since, the main effects of accelerating voltage on the hardness are not equal to zero, the effects of accelerating voltage on the hardness can be described by the main effects of accelerating voltage.

Thus, the effects of accelerating voltage on the hardness can be described by the main effects of accelerating voltage.

The main effects can be interpret using Tukey’s method.

State the hypotheses:

Null hypothesis:

H0: There is no accelerating voltage affect the hardness.

Alternative hypothesis:

H1: There is accelerating voltage affect the hardness.

Decision:

By Tukey’s method for multiple comparisons,

If |β^iβ^j|>qJ,IJ(K1),αMSEIK reject the null hypothesis H0

If |β^iβ^j|qJ,IJ(K1),αMSEIK fail to reject the null hypothesis H0

Here I=3,J=3,α=0.05,MSE=6116.2

From Appendix A table A.9, the upper 5% point of the q3,45,0.05 distribution is not found in the table. Then approximate it to q3,40,0.05. The upper 5% point of the q3,40,0.05 distribution is 3.44.

For comparing accelerating in 10 volts and 25 volts:

The 5% critical value is,

qJ,IJ(K1),αMSEIK=q3,45,0.05MSEIKq3,40,0.05MSEIK

Substitute q3,40,0.05=3.44,I=3,K=6and MSE=6,116.2

q3,45,0.05MSEIK=(3.44)6,116.2(3)(6)=(3.44)6,116.218=(3.44)339.789=(3.44)(18.4334)=63.41

From part (a), the row effects are β^1=66.056,β^2=2.9444and β^3=63.111.

|β^1β^2|=|66.056+2.9444|=69.00

Which is greater than 63.41.

Thus, reject the null hypothesis H0.

Hence, for accelerating in 10 volts and 25 volts there is accelerating voltage affect the hardness.

For comparing accelerating in 10 volts and 50 volts:

|β^1β^3|=|66.056+63.111|=129.167

Which is greater than 63.41.

Thus, reject the null hypothesis H0.

Hence, for accelerating in 10 volts and 50 volts there is accelerating voltage affect the hardness.

For comparing accelerating in 25 volts and 50 volts:

|β^2β^3|=|2.9444+63.111|=60.1666

Which is less than 63.41.

Thus, fail to reject the null hypothesis H0.

Hence, for accelerating in 25 volts and 50 volts there is no accelerating voltage affect the hardness.

Conclusion:

There is sufficient evidence to conclude that the effect of an accelerating voltage in 10 volts differs from those of both 25 volts and 50 volts at α=0.05 level of significance.

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Chapter 9 Solutions

Connect Access Card for Statistics for Engineers and Scientists

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