Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
10th Edition
ISBN: 9780073398204
Author: Richard G Budynas, Keith J Nisbett
Publisher: McGraw-Hill Education
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Chapter 13, Problem 50P

The figure shows a double-reduction helical gearset. Pinion 2 is the driver, and it receives a torque of 1200 lbf · in from its shaft in the direction shown. Pinion 2 has a normal diametral pitch of 8 teeth/in, 14 teeth, and a normal pressure angle of 20° and is cut right-handed with a helix angle of 30°. The mating gear 3 on shaft b has 36 teeth. Gear 4, which is the driver for the second pair of gears in the train, has a normal diametral pitch of 5 teeth/in, 15 teeth, and a normal pressure angle of 20° and is cut left-handed with a helix angle of 15°. Mating gear 5 has 45 teeth. Find the magnitude and direction of the force exerted by the bearings C and D on shaft b if bearing C can take only a radial load while bearing D is mounted to take both radial and thrust loads.

Problem 13–50

Dimensions in inches.

Chapter 13, Problem 50P, The figure shows a double-reduction helical gearset. Pinion 2 is the driver, and it receives a

Expert Solution & Answer
Check Mark
To determine

The magnitude and direction of the force exerted by the bearing C.

The magnitude and direction of the force exerted by the bearing D.

Answer to Problem 50P

The magnitude and direction of the force exerted by the bearing C is FC=(1564lbf)i^+(674lbf)j^.

The magnitude and direction of the force exerted by the bearing D is FD=(1610lbf)i^(425lbf)j^+(154lbf)k^.

Explanation of Solution

The figure below shows the forces acting on the assembly of gears on the shaft b.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 13, Problem 50P

Figure-(1)

The center of the gear 3 is O3 and the centre of the gear 4 is O4. The force acting tangential, radial and axial to the gear 3 are F23t, F23r and F23a respectively. The forces in x, y and z directions on the bearing D are FDx, FDy and FDz respectively. The force acting tangential, radial and axial to the gear 4 are F54t, F54r and F54a respectively. The forces in the x and y directions on the bearing C are FCx and FCy.

Write the expression for the diameter of the gear 2.

    d2=N2Pn2cosψ2                                                           (I)

Here, the number of teeth on the gear 2 is N2, the normal pitch of gear 2 is Pn2 and the helix angle on gear 2 is ψ2.

Write the expression for the diameter of the gear 4.

    d4=N4Pncosψ4                                                                          (II)

Here, the number of teeth on the gear 2 is N2, the normal pitch of gear 4 is Pn4 and the helix angle on gear 4 is ψ4.

Write the expression for the diameter of the gear 3.

    d3=N3Pn3cosψ3                                                                         (III)

Here, the number of teeth on the gear 3 is N3, the normal pitch of gear 3 is Pn3 and the helix angle on gear 3 is ψ3.

Write the expression for the diameter of the gear 5.

    d5=N5Pn5cosψ5                                                                         (IV)

Here, the number of teeth on the gear 5 is N5, the normal pitch of gear 5 is Pn5 and the helix angle on gear 5 is ψ5.

Write the expression for the transverse pressure angle for gears 2.

    ϕt2=tan1(tanϕncosψ2)                                                                    (V)

Here, the normal pressure angle is ϕn.

The transverse pressure angle for gears 2 and 3 are same.

Write the expression for the transverse pressure angle for gears 4.

    ϕt4=tan1(tanϕncosψ4)                                                                     (VI)

Here, the normal pressure angle is ϕn.

Write the expression for the tangential force on the gear 3.

    F23t=T2(d22)                                                                                       (VII)

Here, the torque on the gear 2 is T2.

Write the expression for the radial force on the gear 3.

    F23r=F23ttanϕt2                                                                                (VIII)

Write the expression for the axial force on the gear 3.

    F23a=F23ttanψ2                                                                                (IX)

Calculate the tangential load on the gear 4.

    F54t(d4)=F23t(d3)F54t=F23t(d3)d4                                                                            (X)

Write the expression for the radial force on the gear 4.

    F54r=F54ttanϕt4                                                                                (XI)

Write the expression for the axial force on the gear 4.

    F54a=F54ttanψ4                                                                                (XII)

Write the expression for the position vector for CG.

    RCG=(d42)j^+O4C(k^)=(d42)j^O4C(k^)

Here, the length of O4 and C is O4C.

Write the expression for the position vector for CH.

    RCH=(d32)(j^)+CO3(k^)=(d32)j^CO3(k^)

Here, the length of O3 and C is CO3.

Write the expression for the position vector for CD.

    RCD=CD(k^)=CDk^

Here, the length of D and C is CD.

Write the expression for the force F54 in vector form.

    F54=F54t(i^)+F54r(j^)+F54a(k^)                                                         (XIII)

Write the expression for the force F23 in vector form.

    F23=F23t(i^)+F23r(j^)+F23a(k^)                                                          (XIV)

Write the expression for the force on the bearing C.

    FC=FCxi^+FCyj^                                                                                       (XV)

Write the expression for the force on the bearing D.

    FD=FDxi^+FDyj^+FDzk^                                                                              (XVI)

Write the expression for the moment at C.

    RCG×F54+RCH×F23+RCD×FD=0                                                     (XVII)

Substitute (d42)j^O4C(k^) for RCG, F54t(i^)+F54r(j^)+F54a(k^) for F54, (d32)j^CO3(k^) for RCH, F23t(i^)+F23r(j^)+F23a(k^) for F23, FDxi^+FDyj^+FDzk^ for FD and CDk^ for RCD in the Equation (XXI).

    {[(d42)j^O4C(k^)]×[F54t(i^)+F54r(j^)+F54a(k^)]}+{[(d32)j^CO3(k^)]×[F23t(i^)+F23r(j^)+F23a(k^)]}+{[CDk^]×[FDxi^+FDyj^+FDzk^]}=0[(d42)F54t(k^)+(d42)F54ai^+(O4C)F54tj^O4C(F54r)i^]+[d32F23t(k^)+F23ad32i^+CO3(F23t)j^+CO3(F23r)i^]+[CD(FDx)j^+CD(FDy)i^]=0 . (XVIII)

Write the expression for the force balance equation.

    FC+F54+F23+FD=0                                                                        (XIX)

Conclusion:

Substitute 14 for N2, 8in1 for Pn2 and 30° for ψ2 in equation (I).

    d2=14(8in1)cos30°=146.928in2.021in

Substitute 15 for N4, 5in1 for Pn4 and 15° for ψ4 in equation (II).

    d4=15(5in1)cos15°=154.829in3.106in

Substitute 36 for N3, 8in1 for Pn3 and 30° for ψ2 in equation (III).

    d3=36(8in1)cos30°=366.928in5.196in

Substitute 45 for N5, 5in1 for Pn5 and 15° for ψ5 in Equation (IV).

    d5=45(5in1)cos15°=454.829in9.317in

Substitute 20° for ϕn and 30° for ψ2 in Equation (V).

    ϕt2=tan1(tan20°cos30°)=tan1(0.36390.8660)=tan10.42022.8°

Substitute 20° for ϕn and 15° for ψ4 in Equation (VI).

    ϕt4=tan1(tan20°cos15°)=tan1(0.36390.9659)=tan10.37620.6°

Substitute 1200lbfin for T2 and 2.021in for d2 in Equation (VII).

    F23t=1200lbfin(2.021in2)=1200lbfin1.0105in=1187.53lbf1188lbf

Substitute 1188lbf for F23t and 22.8° for ϕt2 in the Equation (VIII).

    F23r=(1188lbf)tan22.8°=(1188lbf)0.42036=499lbf

Substitute 1188lbf for F23t and 30° for ψ2 in Equation (IX).

    F23a=(1188lbf)tan30°=(1188lbf)0.57735686lbf

Substitute 1188lbf for F23t, 5.196in for d3 and 3.106in for d4 in Equation (X).

    F54t=(1188lbf)(5.196in)3.106in=1188lbf×1.16731987lbf

Substitute 1987lbf for F54t and 20.6° for ϕt4 in Equation (XI).

    F54r=(1987lbf)tan20.6°=(1987lbf)×0.3758=746lbf

Substitute 1987lbf for F54t and 15° for ψ4 in Equation (XII).

    F54a=(1987lbf)tan15°=1987lbf×0.2679532lbf

Substitute 5.196in for d3, 532lbf for F54a, 746lbf for F54r, 1987lbf for F54t, 686lbf for F23a, 499lbf for F23r, 1188lbf for F23t, 3in for O4C, 3.106in for d4, 6.5in for CO3, 8.5in for CD in Equation (XVIII).

[(3.106in2)(1987lbf)(k^)+(3.106in2)(532lbf)i^+(3in)(1987lbf)j^3in(746lbf)i^]+[5.196in21188lbf(k^)+(686lbf)5.196in2i^+6.5in(1188lbf)j^+6.5in(499lbf)i^]+[8.5in(FDx)j^+8.5in(FDy)i^]=0[(3085.811lbfin)(k^)+(826.196lbfin)i^+(5961lbfin)j^(2238lbfin)i^]+[3086.424lbfin(k^)+(1782.228lbfin)i^+(7722lbfin)j^+(3243.5lbf)i^]+[8.5in(FDx)j^+8.5in(FDy)i^]=0[(3085.811lbfin)(k^)+(826.196lbfin)i^+(5961lbfin)j^(2238lbfin)i^]+[3086.424lbfin(k^)+(1782.228lbfin)i^+(7722lbfin)j^+(3243.5lbf)i^]+[8.5in(FDx)j^+8.5in(FDy)i^]=0

Further simplification,

    {(3613.924+8.5FDy)lbfin}(i^)+{(136838.5FDx)lbfin}(j^)+(0)k^=0 (XX)

Compare the i^ coordinates of Equation (XX).

    (3613.924+8.5FDy)lbfin=03613.924lbfin=8.5FDyFDy=3613.924lbfin8.5inFDy425lbf

Compare the j^ coordinates of Equation (XX).

    13683lbfin(8.5in)FDx=0FDx=13683lbfin8.5inFDx1610lbf

Substitute 1610lbf for FDx and 425lbf for FDy in Equation (XV).

    FD=(1610lbf)i^+(425lbf)j^+FDzk^=(1610lbf)i^(425lbf)j^+FDzk^ (XX)

Substitute 532lbf for F54a, 746lbf for F54r and 1987lbf for F54t, in Equation (XIII).

    F54=((1986)(i^)748j^+532k^)lbf

Substitute 686lbf for F23a, 499lbf for F23r and 1188lbf for F23t in Equation (XIV).

    F23=(1188lbf)(i^)+(499lbf)(j^)+(686lbf)(k^)=(1188i^+499j^686k^)lbf

Substitute (1188i^+499j^686k^)lbf for F23, ((1986)(i^)748j^+532k^)lbf for F54, (1610lbf)i^+(425lbf)j^ for FD and FCxi^+FCyj^ for FC in Equation (XIX).

    {[FCxi^+FCyj^]+[((1986)(i^)748j^+532k^)lbf]+[(1188i^+499j^686k^)lbf]+[(1610lbf)i^+(425lbf)j^+FDzk^]}=0(FCx19861188+1610)i^+(FCy748+499425)j^+(532686+FDz)k^=0

Further simplification.

    (FCx1564)i^+(FCy674)j^+(154+FDz)k^=0         (XXI)

Compare the i^ coordinate of Equation (XXI).

    FCx1564lbf=0FCx=1564lbf

Compare the j^ coordinate of Equation (XXI).

    FCy674lbf=0FCy=674lbf

Compare the k^ coordinate of Equation (XXI).

    154lbf+FDz=0FDz=154lbf

Substitute 154lbf for FDz in Equation (XX).

    FD=(1610lbf)i^(425lbf)j^+(154lbf)k^

Thus, the force in the bearing D is FD=(1610lbf)i^(425lbf)j^+(154lbf)k^.

Substitute 674lbf for FCy and 1564lbf for FCx in Equation (XV).

    FC=(1564lbf)i^+(674lbf)j^

Thus, the magnitude and direction of the force exerted by the bearing C is FC=(1564lbf)i^+(674lbf)j^.

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Chapter 13 Solutions

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)

Ch. 13 - Prob. 11PCh. 13 - Prob. 12PCh. 13 - Prob. 13PCh. 13 - Prob. 14PCh. 13 - A parallel-shaft gearset consists of an 18-tooth...Ch. 13 - The double-reduction helical gearset shown in the...Ch. 13 - Shaft a in the figure rotates at 600 rev/min in...Ch. 13 - The mechanism train shown consists of an...Ch. 13 - The figure shows a gear train consisting of a pair...Ch. 13 - A compound reverted gear trains are to be designed...Ch. 13 - Prob. 21PCh. 13 - Prob. 22PCh. 13 - Prob. 23PCh. 13 - A gearbox is to be designed with a compound...Ch. 13 - The tooth numbers for the automotive differential...Ch. 13 - Prob. 26PCh. 13 - In the reverted planetary train illustrated, find...Ch. 13 - Prob. 28PCh. 13 - Tooth numbers for the gear train shown in the...Ch. 13 - The tooth numbers for the gear train illustrated...Ch. 13 - Shaft a in the figure has a power input of 75 kW...Ch. 13 - The 24T 6-pitch 20 pinion 2 shown in the figure...Ch. 13 - The gears shown in the figure have a module of 12...Ch. 13 - The figure shows a pair of shaft-mounted spur...Ch. 13 - Prob. 35PCh. 13 - Prob. 36PCh. 13 - A speed-reducer gearbox containing a compound...Ch. 13 - For the countershaft in Prob. 3-72, p. 152, assume...Ch. 13 - Prob. 39PCh. 13 - Prob. 40PCh. 13 - Prob. 41PCh. 13 - Prob. 42PCh. 13 - The figure shows a 16T 20 straight bevel pinion...Ch. 13 - The figure shows a 10 diametral pitch 18-tooth 20...Ch. 13 - Prob. 45PCh. 13 - The gears shown in the figure have a normal...Ch. 13 - Prob. 47PCh. 13 - Prob. 48PCh. 13 - Prob. 49PCh. 13 - The figure shows a double-reduction helical...Ch. 13 - A right-hand single-tooth hardened-steel (hardness...Ch. 13 - The hub diameter and projection for the gear of...Ch. 13 - A 2-tooth left-hand worm transmits 34 hp at 600...
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