(a)
Interpretation: Number of Kanban card sets needs to be determined based on the given information.
Concept Introduction: A Kanban is important tool used in JIT system, it is a card that has all the relevant information such as order number, delivery time, delivered quantity, production quantity and so on, to make production operations efficient and waste free.
(b)
Interpretation: Maximum authorized inventory needs to be determined based on the given information.
Concept Introduction: A Kanban is important tool used in JIT system, it is a card that has all the relevant information such as order number, delivery time, delivered quantity, production quantity and so on, to make production operations efficient and waste free.
(c)
Interpretation: New values of Kanban card sets and Maximum authorized inventory needs to be determined based on the given information.
Concept Introduction: A Kanban is important tool used in JIT system, it is a card that has all the relevant information such as order number, delivery time, delivered quantity, production quantity and so on, to make production operations efficient and waste free.
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Check out a sample textbook solution- Bracket Manufacturing uses a Kanban system for a component. Daily demand is 1,100 units. Each container has a combined waiting and processing time of 0.65 days. If the container size is 90 and the alpha value (α) is 13%, how many Kanban card sets should be authorized? Round your answer up to the whole number. Kanban card set(s) What is the maximum authorized inventory? Use the rounded value from the previous question. Round your answer to the nearest whole number. unit(s)arrow_forwardThe following information describes a manufacturing system: Daily demand is 1,025 units. Replenishment lead time is 1.5 days. A 2.5 day safety stock is desired. Products are stored in containers that hold 940 units. How many kanban containers are needed for this system?arrow_forwardSuppose a lean work center is being operated with a container size of 25 units and a demand rate of 100 units per hour. Also assume it takes 180 minutes for a container to circulate.a. How many containers are required to operate thissystem?b. What is the maximum inventory that can accumulate?c. How many kanban cards are needed?arrow_forward
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- Pauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost $30 Annual holding cost $125 per subassembly Daily production 30 subassemblies Annual usage 3,000 (50 weeks×5 days each×daily usage of 12 subassemblies) Lead time 12 days Safety stock 4 days' production Part 2 Kanban container size = enter your response here units (round your response to the nearest whole number).arrow_forwardTej Dhakar's company wants to establish kanbans to feed a newly established work cell. The following data have been provided. Note: This is a level production system. Daily demand 200 units Production lead time 2.00 days Safety stock 1.00 day Kanban size 50 units How many kanbans are needed? nothing kanbans (round your response to the nearest whole number).arrow_forwardWhat are kanbans and why are they used in lean systems?arrow_forward
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