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The strength of a pull broach is determined by its minimum cross section, which usually occurs either at the root of the first tooth or at the pull end. Suppose the minimum root diameter is
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- (j) In a turning operation on stainless steel with hardness = 200 HB, the cutting speed = 250 m/min, feed = 0.3 mm/rev, and depth of cut = 8 mm. How much power will the lathe draw in performing this operation if its mechanical efficiency = 95%. Use Table below to obtain the appropriate specific energy value.arrow_forwardMachining time required reduce a mild steel rod of diameter 60mm, initial length (L) 125mm to final length (L1) 120mm to 58 mm by turning a carbide insert. If the approach length and over run length are 5 mm and 1 mm respectively, take Cutting speed as 20 m/min and feed is =0.2 mm/rev, and the depth of cut is 0.5mmarrow_forwardSuppose in a face milling operation, the dimensions of the workpiece are 5 inches by 10 inches. The cutter is 6 inches in diameter, has 8 teeth, and rotates at 300 rpm. The depth of cut is 0.125 inches and the feedrate is 0.005 inches / tooth. Assume that the specific power requirement for this material is 2 hp min / in3 and that only 75% of the cutter diameter is involved in cutting. Calculate (a) the required power, and (b) the material removal rate.arrow_forward
- Find the machining time required to turn a mild steel rod from 65mm to 58 mm over a length of 100 mm by using a carbide insert. If the approach length and over run length is taken as 5 mm, Cutting speed as 20 m/min and feed is =0.2 mm/rev, and the depth of cut is 0.5mmarrow_forwardOrthogonal turning of a mild steel tube with a tool of rake angle 10° is carried out at a feed of 0.14 mm/rev. If the thickness of the chip produced is 0.28 mm, Calculate the values of shear angle and shear strain.arrow_forward2 1.60 For a turning operation using a ceramic cutting tool, if the speed is increased by 50% , by what factor must the feed rate be modified to obtain a constant tool life? Use n = 0.5 and y = 0.6.arrow_forward
- The Orthogonal turning of a mild steel tube with a tool of rake angle 10° is carried out at a feed of 0.14 mm/rev. If the thickness of the chip produced is 0.28 mm. Calculate the values, The shear angle.arrow_forwardA steel rod 250 mm long and 200 mm in diameter is being reduced to 190 mm in diameter all over its length in one travel. The machine spindle rotates at 500 rpm, whereas the tool is moving at an axial feed of 0.5 mm/rev; calculate the following: Material removal rate (mm3/min) Consumed gross power in Nm/s if cutting force is 477.5N and mechanical efficiency is 90% Cutting time plzz complete in 30 minutesarrow_forward11. Estimate the machining time required to rough turn a 0.5 m long annealed copper alloyRound bar from a 60 mm diameter to a 58 mm diameter, using a high-speed tool. Estimate the time required for an uncoated carbide tool.arrow_forward
- In orthogonal turning of a low carbon steel bar of diameter 150 mm with uncoated carbide tool. the cutting velocity is 90 m/min The feed is 0.24 mm/rev and the depth of cut is 2 mm. The chip thickness obtained is 0.48 mm If the orthogonal rake angle is zero and the principal cutting edge angle is 90° Calculate the shear angle in degree.arrow_forwardQ3:- In an orthogonal cutting operation, the tool has a rake angle = 15°. The chip thickness before the cut = 0.30 mm and the cut yields a deformed chip thickness 0.65 mm. Calculate (a) the shear plane angle and (b) the shear strain for the operation. Suppose the rake angle were changed to a= 0°. Assuming that the friction angle remains the same, determine (a) the shear plane angle, (b) the chip thickness, and (c) the shear strain for the operation.arrow_forward(USCS units) A turning operation is performed using a rake angle of 15°. Cutting speed = 200 ft/min, feed= 0.012 in/rev, and depth of cut = 0.100 in. The chip thickness ratio measured after the cut = 0.48. Determine (a) chip thickness after the cut, (b) shear angle, (c) friction angle, (d) coefficient of friction, and (e) shear strain (USCS units) The turning operation in the previous problem involves a work material whose shear strength = 52,000 lb/in2. Based on your answers to the previous problem, compute (a) shear force, (b) cutting force, (c) thrust force, and (d) friction force.arrow_forward
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