Activities Manual for Programmable Logic Controllers
Activities Manual for Programmable Logic Controllers
5th Edition
ISBN: 9781259679568
Author: Petruzella, Frank
Publisher: MCGRAW-HILL HIGHER EDUCATION
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Chapter 6, Problem 8P
Program Plan Intro

Programmable Logic Controller (PLC):

  • PLC is a specialized computer used in industrial segments to control machines and process.
  • PLC is program that consists of a set of instructions which resembles the controlling functions needed to perform specific tasks.
  • The function of PLC is similar to that of a relay and hence, in an industrial segment a relay is greatly replaced by a suitable PLC.
  • When compared to general Personal Computer (PC), a PLC is available in small and tiny sizes.
  • The basic architecture of a PLC consists of an input-output interface module and a small Central Processing Unit (CPU) that runs by controlling programming language.

Given:

The following motor control specifications must be satisfied by the ladder logic program.

  • Each starter must operate from its own start/stop pushbutton station to wire three starters.
  • A master stop station is included, which will trip out all of the starters when pushed.
  • All pushbuttons must be wired by one set of Normally Open (NO) contacts.
  • An overload on any one of the starters will automatically drop all the starters by programming overload relay contacts.

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Develop a PLC-based ladder logic program for automatic packaging system: 1.Draw and explain ladder logic diagram to run a conveyor motor using the following conditions:  a.AND Logic Function b.NOR Logic Function Analyze the following conditions: a.Upgrade the ladder diagram such that the motor runs in both clockwise and anti-clockwise direction.  b.Use two light indicators to indicate the direction of motor rotation.  c.Use a photosensor to detect the package on the conveyor  d.Add start stop logic (Use both AND logic and OR logic, where necessary use switches to control the direction)
Homework Problem 1 Create a PLC program, ladder logic and timing diagram for the following light output using timers. Light Status- (*=On) (0=Off) 0-5 Seconds 5-10 Seconds 10-15 Seconds 15-20 Seconds 20- Seconds 0000 0 ** 0 • 00* 00 od
Design a PLC program and prepare a typical I/O connection diagram and ladder logic program for the airplane ( or aircraft ).
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