Manufacturing Processes for Engineering Materials (6th Edition)
6th Edition
ISBN: 9780134290553
Author: Serope Kalpakjian, Steven Schmid
Publisher: PEARSON
expand_more
expand_more
format_list_bulleted
Concept explainers
Videos
Question
Chapter 2, Problem 2.36Q
To determine
The explanation for the change in the magnitude of punch force as disk is being compressed plastically.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solution
Students have asked these similar questions
In a sheet metal forming press, the shape to be formed is hemispherical cup of radius 15 cm in 2mm thick mild
steel sheet. The force required to deform sheet is 8 kN. The forming hammer should approach job from a distance
of 30 cm. The production rate required is 240 components/hr.
Calculate and suggest the following specifications of the various hydraulic components used:
a. Hydraulic cylinder (bore & length);
b. Pump pressure and flow rate;
c. Electric motor HP considering 75% pump efficiency;
d. Reservoir size; and
e. Size of pump inlet and discharge tubing.
A stainless steel part is blanked from a larger sheet (0.5m wide, 1.0m long, 0.004m thick). Determine the tonnage (force) requirement for the blanking operation if the material shear strength is 600 MPa.
A cold rolling operation is to be used to reduce a 50 mm thick and 200 mm wide copper plate. The entering velocity of the plate is 15 m/min and the exit velocity is 18 m/min. The coefficient of friction is 0.2 and assuming that the reduction in thickness during this process is the maximum draft permissible. If the plate widens by 5% after rolling, calculate the power required to drive the rolls. Assume average flow stress of the material as 180 MPa.
Chapter 2 Solutions
Manufacturing Processes for Engineering Materials (6th Edition)
Ch. 2 - Prob. 2.1QCh. 2 - Prob. 2.2QCh. 2 - Prob. 2.3QCh. 2 - Prob. 2.4QCh. 2 - Prob. 2.5QCh. 2 - Prob. 2.6QCh. 2 - Prob. 2.7QCh. 2 - Prob. 2.8QCh. 2 - Prob. 2.9QCh. 2 - Prob. 2.10Q
Ch. 2 - Prob. 2.11QCh. 2 - Prob. 2.12QCh. 2 - Prob. 2.13QCh. 2 - Prob. 2.14QCh. 2 - Prob. 2.15QCh. 2 - Prob. 2.16QCh. 2 - Prob. 2.17QCh. 2 - Prob. 2.18QCh. 2 - Prob. 2.19QCh. 2 - Prob. 2.20QCh. 2 - Prob. 2.21QCh. 2 - Prob. 2.22QCh. 2 - Prob. 2.23QCh. 2 - Prob. 2.24QCh. 2 - Prob. 2.25QCh. 2 - Prob. 2.26QCh. 2 - Prob. 2.27QCh. 2 - Prob. 2.28QCh. 2 - Prob. 2.29QCh. 2 - Prob. 2.30QCh. 2 - Prob. 2.31QCh. 2 - Prob. 2.32QCh. 2 - Prob. 2.33QCh. 2 - Prob. 2.34QCh. 2 - Prob. 2.35QCh. 2 - Prob. 2.36QCh. 2 - Prob. 2.37QCh. 2 - Prob. 2.38QCh. 2 - Prob. 2.39QCh. 2 - Prob. 2.40QCh. 2 - Prob. 2.41QCh. 2 - Prob. 2.42QCh. 2 - Prob. 2.43QCh. 2 - Prob. 2.44QCh. 2 - Prob. 2.45QCh. 2 - Prob. 2.46QCh. 2 - Prob. 2.47QCh. 2 - Prob. 2.48QCh. 2 - Prob. 2.49PCh. 2 - Prob. 2.50PCh. 2 - Prob. 2.51PCh. 2 - Prob. 2.52PCh. 2 - Prob. 2.53PCh. 2 - Prob. 2.54PCh. 2 - Prob. 2.55PCh. 2 - Prob. 2.56PCh. 2 - Prob. 2.57PCh. 2 - Prob. 2.58PCh. 2 - Prob. 2.59PCh. 2 - Prob. 2.60PCh. 2 - Prob. 2.61PCh. 2 - Prob. 2.62PCh. 2 - Prob. 2.63PCh. 2 - Prob. 2.64PCh. 2 - Prob. 2.65PCh. 2 - Prob. 2.66PCh. 2 - Prob. 2.67PCh. 2 - Prob. 2.68PCh. 2 - Prob. 2.69PCh. 2 - Prob. 2.70PCh. 2 - Prob. 2.71PCh. 2 - Prob. 2.72PCh. 2 - Prob. 2.73PCh. 2 - Prob. 2.74PCh. 2 - Prob. 2.75PCh. 2 - Prob. 2.76PCh. 2 - Prob. 2.78PCh. 2 - Prob. 2.79PCh. 2 - Prob. 2.80PCh. 2 - Prob. 2.81PCh. 2 - Prob. 2.82PCh. 2 - Prob. 2.83PCh. 2 - Prob. 2.84PCh. 2 - Prob. 2.85PCh. 2 - Prob. 2.86PCh. 2 - Prob. 2.87PCh. 2 - Prob. 2.88PCh. 2 - Prob. 2.89PCh. 2 - Prob. 2.90PCh. 2 - Prob. 2.91PCh. 2 - Prob. 2.92PCh. 2 - Prob. 2.93PCh. 2 - Prob. 2.94PCh. 2 - Prob. 2.95PCh. 2 - Prob. 2.96PCh. 2 - Prob. 2.97PCh. 2 - Prob. 2.98PCh. 2 - Prob. 2.99PCh. 2 - Prob. 2.100PCh. 2 - Prob. 2.101P
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- A force of 1100 KN is applied to punch a 40-mm-diameter hole in a plate. If the shear strength is limited to 700 MPa then what thickness of the plate is required?arrow_forwardA cylindrical specimen of brass that has a diameter of 15 mm, a tensile modulus of 100 GPa, and a Poisson's ratio of 0.35 is pulled in tension with a force of 40, 000 N. If the deformation is totally elastic and the original length is 120 mm, what is the final diameter of the specimen in mm?arrow_forwardExplain how stress concentration can be reduced when a notch is unavoidable in a mechanical component with neat sketches?arrow_forward
- A round slug 10 mm in diameter and made of a metal with average flow stress 300 MPa is reduced to a final diameter of 7 mm by cold extrusion. Estimate the force on the punch.arrow_forwardA mechanical press is powered by a 23-kW motor and operates at 40 strokes per minute. It uses a flywheel, so that the crankshaft speed does not vary appreciably during the stroke. If the stroke is 150 mm, what is the maxumum const.ant force rhat can be exerted over the entire stroke length?arrow_forwardA force of 1100 KN is applied to punch a 40-mm-diameter hole in a plate. If the shear strength is limited to 700MPa then what thickness of the plate is required?arrow_forward
- A cylindrical specimen of brass that has a diameter of 20 mm, a tensile modulus of 110 GPa, and a Poisson's ratio of 0.35 is pulled in tension with a force of 40, 000 N. If the deformation is totally elastic and the original length is 120 mm, what is the final length of the specimen in mm?arrow_forwardA product is to be reproduced, Provided that the weight of the solid steel shaft with a length of 1m and a diameter of 100 mm does not change. It is produced from the same material with an outer diameter of 150mm. For both shafts; Compare the torques applied when it rotates as Ø= 0.716 radians in case of torsion.arrow_forwardA paper clip is made of wire 1 mm in diameter. If the original material from which the wire is made is a rod 50 mm in diameter, calculate the longitudinal engineering and true strains that the wire has undergone during processing.arrow_forward
- A hard metal ball of 10mm diameter is slid across a soft metal surface and produces a groove of3mm width. The interfacial shear strength is one-tenth of the bulk shear strength of the softermetal. For an experimentally measured coefficient of friction of 0.45 for the contact, calculatethe percentage contribution of adhesive and ploughing components to the total coefficient offriction.arrow_forwardA 42mm thick low carbon steel plate is reduced to 34mm in one rolling pass. At the same time that the thickness is reduced, the plate is widened by 4%. The elastic limit of the steel plate is 174MPa and its resistance is 290MPa. The input speed of the plate is 15m/min. The radius of the cylinder is 52.8mm and the rotation speed is 49 revolutions per minute. Determine: a) The minimum coefficient of friction that will make this rolling operation possible. b) The output speed of the plate c) Slide forwardarrow_forwardDiscuss different types of forces with examples ,describe how these forces are responsible for creating stress in a body?arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
Elements Of ElectromagneticsMechanical EngineeringISBN:9780190698614Author:Sadiku, Matthew N. O.Publisher:Oxford University Press
Mechanics of Materials (10th Edition)Mechanical EngineeringISBN:9780134319650Author:Russell C. HibbelerPublisher:PEARSON
Thermodynamics: An Engineering ApproachMechanical EngineeringISBN:9781259822674Author:Yunus A. Cengel Dr., Michael A. BolesPublisher:McGraw-Hill Education
Control Systems EngineeringMechanical EngineeringISBN:9781118170519Author:Norman S. NisePublisher:WILEY
Mechanics of Materials (MindTap Course List)Mechanical EngineeringISBN:9781337093347Author:Barry J. Goodno, James M. GerePublisher:Cengage Learning
Engineering Mechanics: StaticsMechanical EngineeringISBN:9781118807330Author:James L. Meriam, L. G. Kraige, J. N. BoltonPublisher:WILEY
Elements Of Electromagnetics
Mechanical Engineering
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Oxford University Press
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:9780134319650
Author:Russell C. Hibbeler
Publisher:PEARSON
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:9781259822674
Author:Yunus A. Cengel Dr., Michael A. Boles
Publisher:McGraw-Hill Education
Control Systems Engineering
Mechanical Engineering
ISBN:9781118170519
Author:Norman S. Nise
Publisher:WILEY
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:9781118807330
Author:James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:WILEY
Pressure Vessels Introduction; Author: Engineering and Design Solutions;https://www.youtube.com/watch?v=Z1J97IpFc2k;License: Standard youtube license